What are the responsibilities and job description for the Reliability Engineer position at ATI?
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ATI Millersburg is seeking a Reliability Engineer to join our Maintenance team. The primary role of the Reliability Engineer is to continuously improve overall equipment effectiveness and processes and is critical in our maintenance strategy for driving operational excellence. You will work with Operations, Maintenance and Reliability Technicians to come up with solutions on how to make equipment more reliable, understand where most frequent failures happen, and offer engineering solutions to contribute to a culture of zero breakdowns, zero defects and zero accidents.
In order to become successful and provide immediate impact you will have to quickly learn ATI, work collaboratively with cross-functional teams including a unionized work force, maintenance, engineering and safety. Attention to detail, strong problem-solving skills, a continuous improvement mindset, and exceptional interpersonal skills are all included in the skillset of a successful Reliability Engineer.
Primary Responsibilities
- Works with project engineering to ensure the reliability and maintainability of new and modified installations.
- Participates in the development of design and installation specifications along with commissioning plans.
- Participates in the final check-out of new installations. This includes factory and site acceptance testing that will assure adherence to functional specifications.
- Guides efforts to ensure reliability and maintainability of equipment, processes, utilities, facilities, controls and safety/security systems.
- Professionally and systematically defines, designs, develops, monitors and refines an asset maintenance plan that includes:
- Value-added preventive maintenance tasks.
- Effective utilization of predictive and other non-destructive testing methodologies designed to identify and isolate inherent reliability problems.
- Provides input to a risk management plan that will anticipate reliability-related and non-reliability-related risks that could adversely impact plant operations.
- Develops engineering solutions to repetitive failures and all other problems that adversely affect plant operations. These problems include capacity, quality, cost or regulatory compliance issues. To fulfill this responsibility, the maintenance engineer applies:
- Data analysis techniques that can include:
- Reliability modeling and prediction.
- Fault tree analysis.
- Six Sigma (6σ) methodology.
- Root cause analysis (RCA) and root cause failure analysis (RCFA).
- Failure reporting, analysis and corrective action system (FRACAS).
- Works with Production to perform analyses of assets including:
- Asset utilization.
- Overall equipment effectiveness.
- Other parameters that define operating condition, reliability and costs of assets.
- Reliability Centered Maintenance (RCM).
- Provides technical support to production, maintenance management and technical personnel.
- Applies value analysis to repair/replace, repair/redesign and make/buy decisions.
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