What are the responsibilities and job description for the Die Technician position at Bilco?
Support Toolroom and Production personnel within the plant by improving extrusion tooling through replacement and/or modification to achieve company quality standards.
Essential Duties / Responsibilities
- Makes detailed line adjustments and modifications to new and existing extrusion tooling, fixtures, and guides, as necessary.
- Analyzes tooling and profiles to investigate extrusion issues and balance dies as required.
- Setup and operate extrusion equipment for test runs, production runs and raw material evaluations.
- Must be able to see fine details and perform detailed handwork to extrusion tooling.
- Uses blue prints, specifications and related CAD data to determine design flaws.
- Participates in product-related meetings and production design reviews by providing feedback regarding tool and product design.
- Provides ongoing technical support and training to support production operations.
- Partners with supervisors and operators to set up operator specifications and procedures and assists with the introduction of new products.
- Works with Machinists, Engineers and Designers to develop new fixtures and methods.
- Troubleshoots extruders, auxiliary equipment and other parts of the extrusion process by gathering and recording specifications per the SOPs, and offers feedback to continuously improve the process.
- Maintain proper housekeeping and safety standards, making proper use of PPE, as required.
- Maintain adequate attendance levels, be prompt, and a “can do” attitude.
- Actively participate in Toolroom department team meetings.
- Other duties as assigned.
Knowledge / Skills / Abilities
- Must demonstrate a high degree of hand-eye coordination and a steady hand to perform ultra-fine work on tools under stereomicroscope, using files, carbide burrs, cratex, etc.
- Thorough understanding of the equipment and materials used in the extrusion process.
- Must have proven ability to troubleshoot and solve difficult and challenging production problems with minimal guidance and direction.
- Must understand and apply mathematical concepts, including fractions, ratios and proportions, as well as the fundamentals of geometry, trigonometry and tolerances.
- Ability to read and comprehend operating instructions, blueprints, design specifications and engineering drawings.
- Must be proficient in utilizing precision measuring equipment, including calipers.
- Must have strong time management, organizational, and record keeping skills.
- Must be able to use a computer and Microsoft Office.
Qualifications / Prior Experience
- GED or High School education preferred.
- Minimum of (5) years of extrusion operator and/or injection molding experience.
- Requires a strong mechanical and analytical background.
- CAD experience is preferred, but not required.
Work Environment / Other Requirements
- The performance of this position normally requires exposure to a typical manufacturing areas were under certain conditions that require the use of personal protective equipment. Primary environment: Temperature of work area may be moderate and affected by outside temperatures and machining. Industrial lighting provided.
- With minimal supervision, demonstrate the ability to solve practical problems, interpret, resolving problems and issues using a variety of instructions or guides furnished in written, oral, diagram, or schedule form.
- Demonstrated ability to add, subtract, multiply, and divide in all units of measure, metric and standard, use of a calculator as required
- Standing, sitting, stooping and squatting can be expected along with lifting or with other means transfer of tooling, parts, containers and raw materials.
- Specific vision abilities required for detail work may include close vision, distance vision, peripheral and depth perception and ability to focus.
- Ability to lift up to 25-50 lbs. on an occasional basis.
- Be able to work your scheduled shift and be “on-call” when needed for weekends.
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