Die Technician

Bilco
Statesville, NC Full Time
POSTED ON 4/17/2024 CLOSED ON 5/17/2024

What are the responsibilities and job description for the Die Technician position at Bilco?

Support Toolroom and Production personnel within the plant by improving extrusion tooling through replacement and/or modification to achieve company quality standards.

Essential Duties / Responsibilities

  • Makes detailed line adjustments and modifications to new and existing extrusion tooling, fixtures, and guides, as necessary.
  • Analyzes tooling and profiles to investigate extrusion issues and balance dies as required.
  • Setup and operate extrusion equipment for test runs, production runs and raw material evaluations.
  • Must be able to see fine details and perform detailed handwork to extrusion tooling.
  • Uses blue prints, specifications and related CAD data to determine design flaws.
  • Participates in product-related meetings and production design reviews by providing feedback regarding tool and product design.
  • Provides ongoing technical support and training to support production operations.
  • Partners with supervisors and operators to set up operator specifications and procedures and assists with the introduction of new products.
  • Works with Machinists, Engineers and Designers to develop new fixtures and methods.
  • Troubleshoots extruders, auxiliary equipment and other parts of the extrusion process by gathering and recording specifications per the SOPs, and offers feedback to continuously improve the process.
  • Maintain proper housekeeping and safety standards, making proper use of PPE, as required.
  • Maintain adequate attendance levels, be prompt, and a “can do” attitude.
  • Actively participate in Toolroom department team meetings.
  • Other duties as assigned.

Knowledge / Skills / Abilities

  • Must demonstrate a high degree of hand-eye coordination and a steady hand to perform ultra-fine work on tools under stereomicroscope, using files, carbide burrs, cratex, etc.
  • Thorough understanding of the equipment and materials used in the extrusion process.
  • Must have proven ability to troubleshoot and solve difficult and challenging production problems with minimal guidance and direction.
  • Must understand and apply mathematical concepts, including fractions, ratios and proportions, as well as the fundamentals of geometry, trigonometry and tolerances.
  • Ability to read and comprehend operating instructions, blueprints, design specifications and engineering drawings.
  • Must be proficient in utilizing precision measuring equipment, including calipers.
  • Must have strong time management, organizational, and record keeping skills.
  • Must be able to use a computer and Microsoft Office.

Qualifications / Prior Experience

  • GED or High School education preferred.
  • Minimum of (5) years of extrusion operator and/or injection molding experience.
  • Requires a strong mechanical and analytical background.
  • CAD experience is preferred, but not required.

Work Environment / Other Requirements

  • The performance of this position normally requires exposure to a typical manufacturing areas were under certain conditions that require the use of personal protective equipment. Primary environment: Temperature of work area may be moderate and affected by outside temperatures and machining. Industrial lighting provided.
  • With minimal supervision, demonstrate the ability to solve practical problems, interpret, resolving problems and issues using a variety of instructions or guides furnished in written, oral, diagram, or schedule form.
  • Demonstrated ability to add, subtract, multiply, and divide in all units of measure, metric and standard, use of a calculator as required
  • Standing, sitting, stooping and squatting can be expected along with lifting or with other means transfer of tooling, parts, containers and raw materials.
  • Specific vision abilities required for detail work may include close vision, distance vision, peripheral and depth perception and ability to focus.
  • Ability to lift up to 25-50 lbs. on an occasional basis.
  • Be able to work your scheduled shift and be “on-call” when needed for weekends.
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