What are the responsibilities and job description for the Quality Inspector position at Prescott Metal/EAM?
Essential Duties and Responsibilities:
- It is the responsibility of all quality-control personnel to ensure customer parts conform to customer documents and record any discrepancy.
- Measure work-piece dimensions throughout the fabrication operation to assure conformance and repeatability.
- Notifies the supervisor of any problems and suggested changes that will allow jobs and projects to run more efficiently.
- Follows established procedures for documenting inspection process.
- Tag parts for acceptance or rejection.
- Maintain Materials Review Board (MRB) area of non-conforming parts and adhere to non-conforming material processes.
- Ensure all measuring equipment is properly cleaned, calibrated, and certified.
- Miscellaneous duties as assigned to help Prescott achieve its goals.
- Keep work area neat and orderly to prevent slips, trips, and falls.
- Keep documentation organized.
- Inspection of Jigs and Fixtures
Minimum Qualifications/Technical Knowledge Required:
· Understand the processes of 1st article inspection, Initial inspection, Preliminary inspection, In-process inspection, Final inspection, and Incoming Inspection.
- Proficient at interpreting mechanical drawings.
- Convert decimals and fractions, related to what shows on the Job Traveler/blueprints.
- Have a good understanding of Geometric Dimensioning and Tolerancing (GD&T).
- Strong math and geometry skills.
- Utilize tape measure, dial caliper, Versa gauge, and all other inspection equipment.
- Ability to maintain Part Process Change Request (PPCR) and Defect Tracking database.
- Ability to calibrate precision instruments.
- Able to perform an MEK Test for powder-coat cure.
- Maintain Paint chip file.
- Understand the process of Certificate of Conformance (COC).
- Knowledge of frame and fabrication finishes.
- The inspector must have mechanical ability as well as ability to interpret mechanical drawings.
Initial inspection
All dimensions are checked off
The controlled document is then stamped with a red INSP stamp, initialed and dated by the inspector inspected the part.
Inspects jigs and fixtures
Preliminary inspection
Solve Document Issues
Verify job traveler and identification tag has correct information
Incoming inspection for purchased items as required
Verify forming orientation
Critical dimensions
Verify correct material
Burrs and sharp edges
Tapped holes
C/Sink’s
Hardware
Welding
On the laser check for burrs inside holes and cut outs
On the punch press check for proper hole size
Verify Quantity
Verify Frame and Fab finishes
Interpret powder coat masking blueprints
Final inspection
Incoming Inspection for Operation’s Standard Operating Procedures (OSOP).
Cosmetic after parts are hung
Methyl Ethyl Ketone (MEK) Testing (Powder Coat Cure)
Maintain Paint chip file
Paint and Powder finish
Help track 1st articles and ensure all paperwork is completed and filed appropriately
Final assembly
Silkscreen
Stamping
Proper packaging
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