Senior Process Development Engineer Salary in the United States

How much does a Senior Process Development Engineer make in the United States?

As of January 01, 2026, the average salary for a Senior Process Development Engineer in the United States is $101,232 per year, which breaks down to an hourly rate of $49.

However, a Senior Process Development Engineer's salary can vary significantly. Here’s a look at the typical salary range:

  • Top Earners (90th percentile): $115,822
  • Majority Range (25th-75th percentile): $94,161 to $108,869
  • Entry-Level (10th percentile): $87,723
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View as table View as graph 25% $94,161 10% $87,723 90% $115,822 75% $108,869 $101,232 50%(Median) Didn’t find job title? Click

Senior Process Development Engineer Salaries by Percentile

Annual
Salary
Monthly
Pay
Weekly
Pay
Hourly
Wage
75th Percentile $108,869 $9,072 $2,094 $52
Average $101,232 $8,436 $1,947 $49
25th Percentile $94,161 $7,847 $1,811 $45
Check out Senior Process Development Engineer Job Openings in the United States
Senior Development Engineer

Constellation Energy - COLLEGE PARK, MD

Senior Development Engineer

Constellation Energy - ASHTON, MD

Senior Development Engineer

Constellation Energy - KENSINGTON, MD

Senior Development Engineer

Constellation Energy - SILVER SPRING, MD

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Key Factors That Influence Senior Process Development Engineer Salaries

A Senior Process Development Engineer's salary isn't a fixed number. It's shaped by several important factors. Below, we'll explore how your years of experience, geographic location, education and company size can directly affect your earning potential.

How Experience Level Affects Senior Process Development Engineer Salaries?

Experience is a primary driver of a Senior Process Development Engineer's salary. As you build your skills and take on more complex tasks, your compensation generally increases. Here's how the average salary grows at different career stages:

  • Entry-Level (less than 1 year): $98,323
  • Early Career (1-2 years): $98,536
  • Mid-Level (2-4 years): $100,671
  • Senior-Level (5-8 years): $103,479
  • Expert (over 8 years): $104,602
Levels Salary
Entry Level Senior Process Development Engineer$98,323
Intermediate Level Senior Process Development Engineer$98,536
Senior Level Senior Process Development Engineer$100,671
Specialist Level Senior Process Development Engineer$103,479
Expert Level Senior Process Development Engineer$104,602
$98,323 0 yr
$98,536 < 2 yrs
$100,671 2-4 yrs
$103,479 5-8 yrs
$104,602 > 8 yrs
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What Am I Worth?

Top Paying Cities for Senior Process Development Engineers

Salaries can also vary between different cities. Major metropolitan areas or cities with a high demand for technicians often offer more competitive pay. Here are a few examples of average annual salaries in different U.S. cities:

  • San Jose: $127,684
  • San Francisco: $126,429
  • Oakland: $123,625

What Skills Can Increase a Senior Process Development Engineer's Salary?

Demanded Skills for the Role:

  • Analysis (Mentioned in 6.36% Job Postings): Analysis is the process of considering something carefully or using statistical methods in order to understand it or explain it.
  • Design Engineering (Mentioned in 1.83% Job Postings): Creating a system, component, or process to develop new products and systems.
  • Chemical Engineering (Mentioned in 1.47% Job Postings): Chemical engineering is a branch of engineering that uses principles of chemistry, physics, mathematics, biology, and economics to efficiently use, produce, design, transport and transform energy and materials. The work of chemical engineers can range from the utilisation of nano-technology and nano-materials in the laboratory to large-scale industrial processes that convert chemicals, raw materials, living cells, microorganisms, and energy into useful forms and products. Chemical engineers are involved in many aspects of plant design and operation, including safety and hazard assessments, process design and analysis, modeling, control engineering, chemical reaction engineering, nuclear engineering, biological engineering, construction specification, and operating instructions. Chemical engineers typically hold a degree in Chemical Engineering or Process Engineering. Practising engineers may have professional certification and be accredited members of a professional body. Such bodies include the Institution of Chemical Engineers (IChemE) or the American Institute of Chemical Engineers (AIChE). A degree in chemical engineering is directly linked with all of the other engineering disciplines, to various extents.
See More Skills
Skills Demand Percentage
Analysis 6.36%
Design Engineering 1.83%
Chemical Engineering 1.47%
What skills can make your compensation higher?
Mastering certain specialized skills can lead to a significant increase in pay. Here are examples of skills and the potential impact they can have on a Senior Process Development Engineer's salary.
  • Semiconductors: Can increase your salary by up to 5%.
  • Process Development: Can increase your salary by up to 4%.
  • Material Science: Can increase your salary by up to 4%.
Skill Salary Salary % Increase
Semiconductors
$106,294
5%
Process Development
$105,281
4%
Material Science
$105,281
4%
Alignment
$103,257
2%
SOP
$103,257
2%
Process Manufacturing
$103,257
2%
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How Education impacts a Senior Process Development Engineer's Salary?

Your level of education can impact your salary potential. While many Senior Process Development Engineers enter the field with a Bachelor's Degree degree, higher education can lead to more specialized and higher-paying roles.

According to our 100% employer-reported salary data, the median salary for a Senior Process Development Engineer with a Bachelor's Degree is between $87,914 and $91,683).

Senior Process Development Engineer Salaries by Degree Level

Typical Education for Senior Process Development Engineer
Degree Level % of user with this level of education
No Diploma 1.5%
High School 1.5%
Associates 2.1%
Bachelors 51.7%
Masters 37.9%
Doctorate 6.7%
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Senior Process Development Engineer Salary: Hourly Rate, Weekly Pay, and Monthly Pay

Understanding how a Senior Process Development Engineer's annual salary breaks down can help with budgeting. Below, you can see the average hourly rate, weekly pay, and monthly pay for this role. Use the buttons to switch between different pay periods.

Last Updated on January 01, 2026

Salary Trends for Senior Process Development Engineer

Salaries for a Senior Process Development Engineer can change over time, reflecting shifts in market demand and the overall economy. The median salary decreased from $87,282 in 2023 to around $86,690 in 2025, reflecting changes in demand, location, experience, and the wider economy. For a detailed analysis of Senior Process Development Engineer salary trends, .

Average Annual Salary of Senior Process Development Engineer Over Time

2022
$???
2023
$87,282
2024
$87,039
2025
$86,690
2026
$???
2027
$???
Year Average Annual Salary
2022
View More
2023 $87,282
2024 $87,039
2025 $86,690
2026
View More
2027
View More

Most common benefits for Senior Process Development Engineer

Social Security
401(k)
Disability
Healthcare
Pension
Time Off (days)
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Common company salaries for Senior Process Development Engineer

Here are companies hiring for Senior Process Development Engineer and their salaries, click below for more details.

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Where Does Our Salary Data Come From?

Salary.com provides salary estimates, histograms, trends, and comparisons using data from employer job postings and third-party sources.

We offer detailed salary information across multiple percentiles for your reference. (Click here to learn Why the Salary Midpoint Formula Is Crucial for Achieving Pay Equity.)

With the most extensive online, real-time compensation data available, Salary.com helps you pinpoint your exact pay target.

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