As of May 01, 2026, the average annual salary for Process Safety Engineer in the US is $62,765, equivalent to $30 per hour, $1,207 weekly, or $5,230 monthly. These figures, sourced from Salary.com’s real-time job posting scans, highlight competitive earning potential for Process Safety Engineer in cities like San Jose, Santa Clara, and San Francisco.

Annually Salaries for Process Safety Engineer in the US vary widely, spanning from $52,589 to $74,774. Most professionals fall between the 25th percentile ($57,438) and 75th percentile ($69,051), while top earners (90th percentile) make $74,774 per year. This $11,613 pay gap underscores opportunities for salary growth through certifications, specialized skills like Analysis or AutoCAD, or targeting high-paying regions like District of Columbia or California.

Location and experience significantly influence earnings. For example, District of Columbia Process Safety Engineer often earn 10.7% above national averages due to demand from Fortune 63 companies and industry startups. Professionals are advised to focus on high-growth sectors like to offset market challenges.

Based on HR-reported data: a national average with a geographic differential
Process Safety Engineer Salaries by Percentile
Percentile Salary Location Last Updated
10th Percentile Process Safety Engineer Salary $52,589 US May 01, 2026
25th Percentile Process Safety Engineer Salary $57,438 US May 01, 2026
50th Percentile Process Safety Engineer Salary $62,765 US May 01, 2026
75th Percentile Process Safety Engineer Salary $69,051 US May 01, 2026
90th Percentile Process Safety Engineer Salary $74,774 US May 01, 2026
25% $57,438 10% $52,589 90% $74,774 75% $69,051 $62,765 50%(Median) Didn’t find job title? Click
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Check out Process Safety Engineer jobs in Columbus, Ohio

Process Engineer

Tech Soluutions LLC - Springfield, OH

Senior Process Engineer

Germer International - Pharmaceutical Recruiting - Dayton, OH

Process Improvement Engineer

Nesco Resource - South Point, OH

Lead Process Engineer

MJ Recruiters - Findlay, OH

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Process Safety Engineer

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Job Openings for Process Safety Engineer

Career Path for this job

  1. This Job:

    Process Safety Engineer

    0 - 2 years experience
    Bachelor's Degree

  2. Up a level:

    Environmental Health & Safety Administrator II

    2 - 4 years experience
    Bachelor's Degree

Understand the total compensation opportunity for a Process Safety Engineer, base salary plus other pay elements

Average Base Salary

Core compensation

 
 
 
57438
69051
62765

Average Total Cash Compensation

Includes base and annual incentives

 
 
 
58891
74436
66039
These charts show the average base salary (core compensation), as well as the average total cash compensation for the job of Process Safety Engineer in the United States. The base salary for Process Safety Engineer ranges from $57,438 to $69,051 with the average base salary of $62,765. The total cash compensation, which includes base, and annual incentives, can vary anywhere from $58,891 to $74,436 with the average total cash compensation of $66,039.

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57438
69051

 

Skills associated with Process Safety Engineer: Risk Management, Safety Management, RISK