Lead Materials & Process Engineer

Energy Jobline
Forest, CA Full Time
POSTED ON 10/9/2024 CLOSED ON 11/11/2024

What are the responsibilities and job description for the Lead Materials & Process Engineer position at Energy Jobline?

Rise above. Are you ready to take human possibility to a new dimension with us?

Supernal is an Advanced Air Mobility (AAM) company that’s developing an electric vertical take-off and landing (eVTOL) vehicle and the ground-to-air ecosystem to support the emerging industry. By creating a sustainable, integrated, and human-centered ecosystem, we are committed to taking a thoughtful and responsible approach to entering the AAM market with a product that meets the high level of safety and reliability in today’s air transportation system.

The future of mobility starts with people. We believe in creative thinking and collaboration to help build a better mobility experience for everyone, improving people’s ability to move – whether for work or play. Join our dynamic team as we strive to be a part of something greater where potential powers tomorrow!

Supernal provides an inviting open-space workplace designed to foster collaboration, which aligns with one of our core values. This position is required to work on-site 5 days a week.

What We Do

The Lead Materials & Process Engineer will apply their technical knowledge and expertise to support components across our vehicle. This role will work toward building & implementing conventional and novel materials and process solutions and work with our partners to ensure that delivered hardware meets requirements & leads to the certification & production of new AAM vehicles. This position will collaborate with all Engineering verticals & Supply Chain teams during the design process.

What You Can Do

Be responsible for the Materials & Process team’s workflows and focus on composites and structural bonding

Coordinate crafting design requirements & standard methodologies for all hardware on the vehicle

Own the evaluation & selection of composite materials, & adhesives to satisfy design requirements

Coordinate the development of adhesively bonded joints & assemblies

Build internal material specifications and process specifications that support manufacturing & ensure quality

Lead & coordinate testing for method development, materials characterization, allowables , and design validation

Serve as the M&P representative (Signatory Authority) in design reviews, the production drawing release cycle for hardware components/assemblies, & Material Review Board (MRB) issues.

Coordinate Supplier Selection, Development, Qualifications, And Ongoing Evaluations

Build procedures for reviewing supplier-delivered (source-controlled) hardware for compliance with requirements

Assist in building top-level M&P control plans and documentation

Support the manufacture of hardware in-house and at our suppliers

Participate in industry working groups, standards bodies, and relevant technical conferences and symposia to maintain awareness of technology developments & regulatory trends across academia and industry

Mentor junior engineers

Partner with PMO organization to implement build plan

Up to 25% of domestic and international travel

May occasionally support 2nd, 3rd shift or weekend shift

Other related duties as assigned

What You Can Contribute

Bachelor's Degree in STEM or related field required; Master’s or Ph.D. degree

Minimum ten (10) years of experience in related experience (an equivalent combination of education and experience may be considered)

Experience in these areas: thermoset fiber composites, thermoplastic fiber composites, structural bonding, adhesives, plastics, physical & mechanical material characterization, composite material allowables & certification

Experience with qualification and implementation of automated/robotic composite

Experience with process mapping, SPC, PFMEA, DFMEA, and similar tools/techniques

Knowledge of a first principles' approach to problem-solving

Familiarity with 3D CAD software (CATIA, SolidWorks, NX, or similar)

Proficiency at drafting test plans, coordinating & implementing test campaigns, and generating test reports

Knowledge and ability to run materials characterization lab equipment such as FTIR, DSC, SEM, TGA, Rheometer, and Instrons

Ability to perform composite layups and bagging and run equipment related to composite fabrication

Ability to lift/move equipment and tools weighing up to 35 lbs

Familiarity with statistical software, including Minitab, JMP, or similar

Knowledge of CMH-17, SAE, ASTM, and other standard bodies

Understanding of Six Sigma, Lean, & DOE principals

Proficiency in writing R&D work instructions and documentation of R&D work

Understanding of composites & adhesive materials and processing methods used for various applications found in aircraft structures

Understanding of materials and processes outside of composites and structural bonding

Ability to lead material allowable certification programs

fabrication methods in a high-rate manufacturing environment

Proficiency in MS Office Suite tools such as Word, Excel, Project & Visio

Proactive and efficient delivery of communication and follow-up

Excellent organizational skills and attention to detail

Must have the ability to independently prioritize and accomplish work in a timely manner

You May Also Be Able To Contribute

Six Sigma Green Belt or higher

Experience with aerospace assembly processes #FJ

Base pay offered may vary depending on skills, experience, job-related knowledge and location. This position is also eligible for a bonus as part of total compensation.

The Pay Range For This Position Is

$204,200—$260,700 USD

Click HERE or visit: (url removed) to view our benefits!

Any offer of employment is conditioned upon the successful completion of a background check. We are an equal opportunity employer and value at our company. We do not discriminate on the basis of , , , , citizenship, , , expression, , , marital status, veteran status, status or any other category or class protected under applicable federal, state or local law. Individuals with disabilities may request a reasonable accommodation to participate in the job application or interview process, to perform essential job functions, and to receive other benefits and privileges of employment. Please contact us to request accommodation at: ta-support@supernal.aero

This position may include access to certain technology and/or software source code subject to U.S. export controls laws and regulations. If an export authorization from an applicable US regulatory agency is required in connection with your employment, your employment is contingent upon Supernal’s receipt of such regulatory authorization(s) and your continued compliance with all conditions and limitations pursuant to such authorization(s).

Salary : $204,200 - $260,700

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