Interior/Exterior Trim Design Engineer

Hyundai America Technical Center, Inc (HATCI) is looking for an Interior/Exterior Trim Design Engineer at our facility in Montgomery, AL.

Summary

Develop design improvement concepts, validate and complete Engineering Order release for HMMA, KAGA, KMX AND HMGMA Plant current production vehicles. Focus on continuously improving quality, cost, mass and performance. Serve as technical design support for HMMA, KAGA, KMX AND HMGMA Plant and local suppliers daily with a creative mindset that will improve our products.

Essential Duties and Responsibilities, including but not limited to:

• Improve current product component and system design for Hyundai-Kia vehicles through collaboration with HMMA, KAGA, KMX, HMGMA, Suppliers, HMG R&D and HATCI teams. Identify quality issues, perform root cause analysis, develop and implement appropriate countermeasures.
• Provide technical design support for current production and new vehicle launch builds as assigned. Confirm design for manufacturability, focus on warranty claim prevention and overall design for quality customer products. Generate issue lists, propose countermeasures, validate improvement recommendations and issue engineering changes as required.
• Lead component testing on design concepts to assess their feasibility and manufacturability for production implementation.
• Modify and/or create assembly structure utilizing the Bill of Material (BOM) system.
• Modify/Create 2D engineering drawings and associated 3D geometry (surface/solid) based on design change (as applicable) for non-supplier sourced systems. Review 2D drawings and 3D data from suppliers to ensure that components meet design specifications, make recommendations for changes and obtain appropriate management approvals. Utilize/operate CAE/CAD tools as required.
• Benchmark competitor best in class vehicles in order to better understand design methodologies and customer preferences. Summarize investigation results and apply to current product where applicable to improve quality, reduce warranty claims and improve vehicle J.D. Power IQS results.
• Develop strong supplier contact base within commodity area of responsibility. Understand component manufacturing processes and capabilities that influence design improvement direction. Perform periodic supplier part and process audits in order to ensure that design intent is being maintained throughout product lifecycle. Manage suppliers as part of design improvement process by leading cross functionally: Share design information, lead testing, review output and enforce timelines.
• Respond to special requests from HMMA, KAGA, KMX AND HMGMA Production Staff: Investigations, reports on plant or supplier quality trends, Task Force Team participation, new concept evaluation, part testing and other topics as requested.
• Create and present technical reports as assigned.
• Prepare detailed project plans, develop supporting budget, and prepare reports for management as required
• Report weekly on projects to HATCI Engineering Improvement Team leadership and HMMA, KAGA, KMX AND HMGMA Production Management on behalf of HATCI as assigned.
• Perform additional projects as assigned by management.
• Perform administrative functions such as purchasing requests, timecard, vacation requests, travel requests, etc.
• Travel up to 5% of time domestically and internationally.

What we offer:

• Zero-dollar employee premiums on Medical, Dental, and Vision for you and your family
• 100% employer-paid disability and life insurance
• Generous paid time off including vacation, sick and abundant holidays
• A global environment that fosters diversity
• Competitive salaries
• Retirement savings and planning benefits
• Flexible work hours, and hybrid work schedule options
• Access to health savings accounts and flexible spending accounts

Education and Experience

• Bachelor's degree in Mechanical Engineering or equivalent
• 0 - 9 years of experience in Engineering Design for responsible functional area
• Experience working in culturally diverse team environment

Qualifications and Requirements

• Knowledge of automotive industry engineering and manufacturing
• Knowledge of functional area components and related parts
• Knowledge of vehicle safety standards and testing methods/requirements
• Knowledge of tooling and manufacturing requirements
• Demonstrated ability to maintain confidentiality and demonstrate integrity and ethical behavior
• Valid Driver's License and satisfactory driving record
• Candidates applying for positions with Hyundai and KIA must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.
• HATCI is an Equal Opportunity Employer including Disabled and Veteran. VEVRAA Federal contractor.
• CATIA V5 or similar CAD environment
• Proficient Project Management skills
• Proficient data analysis skills
• Proficient skills in MS Office - Word, Excel, PowerPoint, Outlook

Physical Demands and Work Environment

• Office Environment - No specific or unusual physical or environmental demands
• Plant/Shop/Laboratory Environment - Exposure to fuel, compressed air/gas, emissions and exhaust fumes; pinching, tripping, electrical, and chemical hazards; bending and stooping required; must be able to lift up to 75 lbs. and work safely with hand power tools. Work requires vehicle reviews indoors, outdoors and potential for weather extremes related to temperature, etc. Safety glasses required.
• Field Environment - Exposure to weather, temperature, and altitude extremes. Design improvement investigations will require bending, stooping and lifting up to 75 lbs while reviewing potential concerns in the field. Safety glasses may be required when working on vehicles.
• Proving Ground Environment - Exposure to weather and temperature extremes; high winds; exposure to hazardous fuels and oils; exposure to emissions and noise.

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