Electrical Controls Technician

Essential Duties & Responsibilities:

• Responsible for mechanical and electrical assembly, testing, troubleshooting and modification of control systems used in automated machinery.
• Performs maintenance service and repairs on production equipment including preventative maintenance.
• Set up and programming of PLC’s, variable frequency and servo drives.
• Set up and programming of operator interface devices.
• Assembly and wiring of electrical control panels and machinery.
• Generation of electrical schematics and support documentation.
• Troubleshoot and diagnose electrical and mechanical failures on existing manufacturing equipment.
• Advanced industrial electrical troubleshooting tasks such as diagnosing faulty electrical components and devices.
• Advanced electrical controls troubleshooting and calibration of PLCs, transducers, motor starters, relays, solenoids, I/O cards, thermocouples, sensors, power supplies, transformers and other control devices.
• Performs advanced conveyor troubleshooting/diagnostics and repairs.
• Advanced hydraulic/pneumatic repairs and troubleshooting.
• Complex shop re-builds and equipment upgrades. Identifies opportunities for machinery improvements and optimization.
• Completes assigned tasks on time according to schedule.
• Trains/mentors new hires and less experienced technicians.
• Other duties as assigned.

Experience, Skills & Education:

• Requires 7 years of experience in the industrial manufacturing field or in a related area.
• 7 years electrical troubleshooting and system diagnostics.
• 3 years PLC programming and debugging.
• Proficient in the use of test equipment such as Multi-meter, Megohmmeter, Ammeter, oscilloscope, etc.
• Comprehensive understanding of Electro-mechanical components and their function(s) in automated manufacturing equipment.
• Proficient in the use of automation software packages such as Direct Soft, C-More Designer, Do-More Designer, Motion Works, etc. (or a combination of other Industrial Automation Software).
• Advanced computer skills. Proficient in the use of Microsoft Office Suite (Excel, Word, Outlook, etc.).
• Knowledge and experience with AutoCAD.
• Knowledge of communication standards common to industrial control environments (e.g., RS-232, RS-422, RS-485, Ethernet IP).
• Knowledge and experience with hydraulic and pneumatic systems and associated control devices.
• Knowledge and experience with National Electrical Code and UL508A Standards.
• Proficient in the use of tools and equipment common to the trade.
• Expert electrical troubleshooting experience in a manufacturing environment up to 480VAC.
• Advanced PLC, Electrical Controls, VFD, and servo systems experience.
• Ability to read/understand electrical schematics, mechanical drawings and other technical documents.
• Creating new electrical schematics, hydraulics/pneumatics diagrams and any other drawings related to automated manufacturing equipment.
• Strong understanding of ladder logic, PLC control and programming and process control.
• Project planning skills and abilities for making complete materials lists, component selection/specification.
• Employs safe work practices such as lock out tag out, ladder safety, safe use of power tools, etc.
• Strong mechanical and electrical aptitude.
• Demonstrates excellent communication skills; both verbal and written.
• Displays attention to detail and is accurate and disciplined.
• Must be able to follow through on all tasks and projects with limited supervision.
• Ability to work as part of a team and independently when needed.
• Ability to operate power tools and other shop equipment.
• Ability to acquire forklift certification.
• Employs safe work practices such as lock out tag out, ladder safety, safe use of power tools, etc.
• Ability to work as part of a team and independently when needed.