Qualifications • Bachelor’s Degree (or bachelor’s equivalency) in Engineering or related field or equivalent combination of education and experience in an automotive manufacturing environment • Exceptional problem-solving skills, viable concept development, and proficiency with statistical methods • Membership and professional certification through the American Society of Quality (ASQ) • Knowledge of government and OEM specifications in area of expertise • Strong communication skills; verbal, written, technical presentations • Proficient skills in applicable manufacturing process control, Value Engineering, FMEA & Six Sigma • Strong organizational skills and the ability to successfully coordinate and complete multiple tasks within and across departments to meet established and changing deadlines • Proficient with computer software applications, including word processing, spreadsheets and database applications • Full working knowledge of FMEA, Control Plans, Advanced Quality Planning, Statistical Process Control and problem-solving methodologies • Normal mobility to move around an office and shop floor environment, able to conduct normal amount of work at a computer • Continuously walks and stands • Frequently performs fine finger movements, grips/grasps, push/pulls, bends/stoops, and lifts and carries parts up to thirty (30) lbs • Must be available to work any shift as well as weekends and holidays as needed | Responsibilities • This Manufacturing Engineer position will be working for LM Manufacturing, a part of a new start-up Joint Venture Seating JIT Assembly plant located in the Metro Detroit area • Under the direction of the Engineering Manager, develops and procures cost effective manufacturing equipment and processes/methods to achieve optimum line balance and throughput • Ensures manufacturing equipment processes are in accordance with Ergonomic practices, meets product specifications and achieves quality standards • Under the direction of the Quality Manager, the Supplier Quality Engineer will participate as part of a cross-functional program team, representing the disciplines of supplier quality • Collaborate with suppliers and provide support to satisfy customer requirements related to Advance Product Quality Planning and PPAP for new programs • Responsible for the daily supervision of Supplier Quality Engineers • Manage Quality Program deliverables as they relate to overall program requirements and timing • Administers Supplier AQP process and conducts component PPAP’s, Run@Rates and Process Sign-Off’s • Requests, gathers, reviews and creates summary reports for annual OEM flammability compliance reporting • Maintains and distributes supply base AQP/PPAP tracking reports to program team and divisions • Manage supplier tool moves, manufacturing site re-locations including most deliverables that are required for OEM customer approvals (part bank builds, logistics timing for move of tools and the final PPAP approvals) • Manage the Supplier Development Quality activity for OEM programs – Chrysler, General Motors and Ford (Pre-Launch, Advanced Product Quality Planning, and Production release programs) • Provide assistance to Quality Engineers with regard to AQP and PPAP methodology execution • Conduct Potential Supplier Reviews, tracks suppliers progress to meet LM Manufacturing expectations, process supplier’s approval status with team members from Purchasing and Program Management • Participates as Quality representative for the bid-recap process and approves as required through Agile • Supports Supply Base ISO 9001:2015, IATF 16949 certifications status tracking and maintenance • Consolidates monthly supplier performance from all Seating Plants • Maintain monthly charting for Management Review Meetings • Provides communications to LM Manufacturing supply base regarding industry requirements (Heat Treat, Forever Requirements, SREA, PSO and Flammability) • Provides SOP training for new Seating employees on a monthly basis • Authors, reviews/updates and maintains SOP’s, Work Instructions and Forms to support the Novi certification process • Supports Internal / External Audit efforts regarding ISO 9001:2015, IATF 16949 Certification for remote site location (Group Office) • Ensure employees work in the manner consistent with the organizations established objectives and targets utilizing protective equipment, devices, measures, and procedures as promulgated by state and federal regulations • Establish clear goals for workplace health and safety • Complete safety talks, safety meetings, and required training occur, as defined • Responds to and investigates all reports of injuries, accidents, illnesses, near misses and property damage immediately • Takes an active part in the division’s safety program by performing regular workplace inspections, effectively investigates accidents/incidents promptly, and assists in meeting or exceeding the division’s safety goals |
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