What are the responsibilities and job description for the CMM Inspector - Level 2 position at Precision Castparts Corp.?
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Company Profile:
Precision Castparts Corp. (PCC) is a leading worldwide, diversified manufacturer of complex metal components and products. It serves the aerospace, power, and general industrial markets. PCC is the market leader in manufacturing large, complex structural investment castings, airfoil castings, and forged components used in jet aircraft engines and industrial gas turbines. The Company is also a leading producer of highly engineered, critical fasteners for aerospace and other general industrial markets, manufactures extruded seamless pipe, fittings, forgings, and clad products for power generation and oil & gas applications, and supplies metal alloys and other materials to the casting and forging industries. PCC is a high-quality business with dominant positions in most segments of the markets in which it serves.
Headquartered in Portland, Oregon, this over 10-billion-dollar company employs more than 29,500 people worldwide. PCC has over 160 plants and has a presence in twenty-six states in the US and in over a dozen countries. PCC is relentless in its dedication to being a high-quality, low-cost and on-time producer, delivering the highest value to its customers and shareholders while continually pursuing strategic, profitable growth.
Effective early February 2016, Berkshire Hathaway, led by chairman and CEO Warren E. Buffet, acquired Precision Castparts Corp.
Business Profile:
Wyman-Gordon: Wyman-Gordon is a worldwide supplier to the aerospace and industrial gas turbine markets. We hold quality accreditations for all of the major airframe and engine manufacturers for both civil and military applications. Wyman-Gordon creates rotating closed-die forgings which are critical for aerospace and land-based gas turbines. Wyman-Gordon also manufactures structural forgings for airframe, nuclear, petrochemical, power generation, and space applications.
Location Profile:
Located in South Gate, California, Shultz Steel is a state-of-the-art forging company specializing in large complex open and closed die forgings for the aerospace industry. We are a supplier of forged products to customers worldwide, with quality accreditations for all the major airframe manufacturers. As a vertically integrated company, Shultz processes include everything from vacuum arc re-melting of low alloy steels to target machining of impression die forged product. Shultz manufactures structural forgings for both civil and military airframes, as well as seamless rolled rings for jet engine, industrial, and space applications. Safety is our priority, not only for our employees, but also for the flying public, warfighters, and astronauts that depend on our products.
Position Summary
Without supervision, level two CMM inspectors demonstrate an expert ability to operate CMM scanners, produce reports and recommend corrective actions to manufacturing and production personnel. In addition, level two CMM inspectors demonstrate an ability to program CMM scanners as well as develop inspection processes and inspection tooling.
Primary Duties & Responsibilities:
- Ability to function as a level 3 or 4 dimensional/quality inspector
- Complex part, inspection and tooling set up for CMMs
- Ability to care and maintenance of CMMs, Probes, and software including training for these relevant processes to lower level inspectors
- Ability to complete complex First part inspection of machined parts utilizing CMM’s and or manual inspection methods
- Ability to perform intermediate PCDMIS Programming layout
- Complete first article inspection reports from CMM results
- Ability to complete complex Final inspection of Aerospace product including dimensional and temper inspection
- Enter data using Syteline/ESI or other ERP systems as directed
- Arrange inspection work queues to identify priority work, move completed work to next staging area including ability to work with all departments to improve quality of product
- Ability to problem solve manufacturing methods and quality RCCA to non-conformance of the produce. Lead, identify and segregate non-conforming product
- Understand and, under supervision, conduct product verification in accordance with inspection plans and applicable process practices used in the work center
- Actively follow instructions as required in all aspects of the work assignment and have a working knowledge of common inspection measuring equipment including, but not limited to, surface plates, micrometers, height gauges, radius gauges, protractors, profilometers, bore gauges, dial indicators, and Coordinate Measuring Machines..
- Ability to train others and show proven track record of development of lower leveled inspectors
- Perform other duties as assigned
Required Skills:
- Expert knowledge and understanding of Geometric Dimension and Tolerancing (GD&T) methods per ASME 14.5
- Advanced knowledge in 3D Modeling
- Advanced knowledge of common inspection measuring equipment including, but not limited to, surface plates, micrometers, height gauges, radius gauges, protractors, profilometers, bore gauges, dial indicators, and Coordinate Measuring Machines (running PCDMIS software).
- Basic PC skills, including Microsoft Office (Word, Excel)
- Ability to use Syteline/ESI or other ERP systems after instruction
- Ability to professionally communicate and work cooperatively with others
- Attention to detail
- Basic English language skills and the ability to read, follow, and interpret planning and work order instructions
- Willingness to learn
- Vision test required per customer specifications
- Ability to safely meet or exceed production and quality standards.
- Ability to thrive in an environment where business and team needs may change to help meet business and customer demands.
- Ability to effectively read and understand blueprints, engineering documents, purchase orders, inspection manuals, procedures, and basic math skills
- Basic background programming and operating coordinate measuring machines.
- Advance experience with AS9102 Form and First Article Inspection (FAI).
- Practical experience performing in-process and final inspections.
- Demonstrates an understanding of related aerospace ISO and AS requirements.
Required Experience:
- At least 5-8 years aerospace manufacturing experience
- At least 5 years of experience with CMMs
- 8 years of quality experience preferred
Level of Education:
- High School Diploma or equivalent
Physical Demands
- The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
- While performing the duties of this job, the employee is regularly required to use hands to finger, handle, or feel; reach with hands and arms; and talk or hear. The employee frequently is required to sit. The employee is occasionally required to stand; walk; climb or balance; and stoop, kneel, crouch, or crawl. The employee must occasionally lift and/or move up to 35 pounds. Specific vision abilities required by this job include close vision, color vision, and ability to adjust focus.
Work Environment
- The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
- While performing the duties of this job, the employee is occasionally exposed to airborne particles and vibration. The noise level in the work environment is usually moderate.
Salary : $18 - $30
