Lead Controls Engineer

Xyntek Incorporated, a CXV Global Company
Newtown, PA Full Time
POSTED ON 8/17/2023 CLOSED ON 12/27/2023

Job Posting for Lead Controls Engineer at Xyntek Incorporated, a CXV Global Company

Job Summary:
The Lead Controls Engineer is an in-house role responsible for overseeing the design, development, and implementation of control systems (PLC) for custom automation equipment used in the pharmaceutical and life sciences industries. This position requires a deep understanding of controls engineering principles, as well as experience in the design and programming of PLC, HMI, and SCADA systems. The successful candidate will work closely with cross-functional teams, including mechanical engineers, electrical engineers, software developers, machine vision engineers, and robotics engineers to ensure the seamless integration of control systems into our automation solutions. The lead controls engineer will ensure that components and designs meet the specifications for the proposed solutions and follow the industry and Xyntek standards for development.

Requirements

Roles and Responsibilities:

Technical Leadership:
• Lead the controls engineering team, providing technical guidance, mentorship, and support.
• Collaborate with other engineering disciplines to ensure a coordinated approach to system design and integration.
• Stay up-to-date with the latest industry trends, technologies, and regulatory requirements related to control systems in the pharmaceutical and life sciences industries.

Control System Design and Development:
• Design and develop control systems for custom automation equipment, ensuring compliance with industry standards and client requirements.
• Create detailed electrical schematics, panel layouts, and wiring diagrams for control systems.
• Select appropriate hardware components, such as PLCs, HMIs, sensors, and actuators, based on project specifications and performance requirements.
• Develop and maintain software programs for PLCs, HMIs, and SCADA systems, using industry-standard programming languages (e.g., ladder logic, structured text).
• Ensure that the design documentation sets between projects are maintained on the Xyntek and or client approved templates, and meet all Xyntek, Client, and Industry

Standards System Integration and Testing:
• Collaborate with mechanical engineers, electrical engineers, and software developers to integrate control systems into overall automation solutions.
• Conduct system-level testing and troubleshooting to ensure proper functionality and performance of control systems.
• Participate in factory acceptance testing (FAT) and site acceptance testing (SAT) activities, ensuring that control systems meet all specified requirements.
• Act as the escalation point for any controls system issues which arise during the build, installation, or warranty of a system. The lead controls engineer will work and guide the Systems Engineers and Field Technicians when required.

Documentation and Compliance:
• Prepare and maintain technical documentation, including control system specifications, user manuals, and validation documents, in accordance with regulatory guidelines.
• Ensure compliance with relevant industry regulations, such as FDA guidelines for pharmaceutical automation equipment.
• Collaborate with quality assurance and validation teams to support the validation process of control systems.

Project Management:
• Coordinate and prioritize controls engineering tasks across multiple projects, ensuring adherence to project schedules and budgets.
• Provide regular progress updates to project managers and other stakeholders.
• Identify and mitigate risks associated with control system development and implementation.

Qualifications and Skills:
  • Bachelor's or Master's degree in industrial or electrical engineering, automation, or a related field.
  • Minimum 5 years of experience in controls engineering, preferably in the pharmaceutical or life sciences industries.
  • Strong knowledge of control system design principles, including PLCs, HMIs, SCADA systems, and industrial communication protocols.
  • Proficiency in programming PLCs and HMIs using industry-standard languages (e.g., ladder logic, structured text).
  • Experience with electrical design tools, such as AutoCAD or EPLAN. Familiarity with relevant industry regulations, such as FDA guidelines and GAMP5.
  • Excellent problem-solving and troubleshooting skills.
  • Strong communication and interpersonal skills to collaborate effectively with cross-functional teams.
  • Project management experience is a plus.


Benefits

Why Join Xyntek?

At Xyntek we understand that our people are our greatest asset and are an integral part of our success. For this reason and many others, we take care of our people. The team in Xyntek benefits from a Total Rewards package. This includes excellent personal benefits, competitive salaries, a high-energy work environment, professional growth opportunities, and much more!

An example of what is offered to our team members is as follows:
• Competitive compensation with technical management growth tracks
• Annual performance-based raises and bonuses
• 401(k) savings plan(s) with company matching
• Paid Time Off Packages
• Medical, Dental, Life, Short & Long-Term Disability benefits
• A structured approach to career and professional development opportunities
• Sponsored professional events; training programs
...and more!

Apply today and be part of our success!

Xyntek Incorporated is an equal opportunity employer with a strong commitment to supporting and retaining a diverse and talented workforce.

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