Thermal Spray Coating Senior Technician Salary in the United States

How much does a Thermal Spray Coating Senior Technician make in the United States?

As of August 01, 2026, the average salary for a Thermal Spray Coating Senior Technician in the United States is $69,800 per year, which breaks down to an hourly rate of $34.

However, a Thermal Spray Coating Senior Technician's salary can vary significantly. Here’s a look at the typical salary range:

  • Top Earners (90th percentile): $83,937
  • Majority Range (25th-75th percentile): $62,900 to $77,200
  • Entry-Level (10th percentile): $56,618
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View as table View as graph 25% $62,900 10% $56,618 90% $83,937 75% $77,200 $69,800 50%(Median) Didn’t find job title? Click

Thermal Spray Coating Senior Technician Salaries by Percentile

Annual
Salary
Monthly
Pay
Weekly
Pay
Hourly
Wage
75th Percentile $77,200 $6,433 $1,485 $37
Average $69,800 $5,817 $1,342 $34
25th Percentile $62,900 $5,242 $1,210 $30
Check out Thermal Spray Coating Senior Technician Job Openings in the United States
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Key Factors That Influence Thermal Spray Coating Senior Technician Salaries

A Thermal Spray Coating Senior Technician's salary isn't a fixed number. It's shaped by several important factors. Below, we'll explore how your years of experience, geographic location, and company size can directly affect your earning potential.

How Experience Level Affects Thermal Spray Coating Senior Technician Salaries?

Experience is a primary driver of a Thermal Spray Coating Senior Technician's salary. As you build your skills and take on more complex tasks, your compensation generally increases. Here's how the average salary grows at different career stages:

  • Entry-Level (less than 1 year): $67,534
  • Early Career (1-2 years): $68,049
  • Mid-Level (2-4 years): $70,352
  • Senior-Level (5-8 years): $72,561
  • Expert (over 8 years): $73,113
Levels Salary
Entry Level Thermal Spray Coating Senior Technician$67,534
Intermediate Level Thermal Spray Coating Senior Technician$68,049
Senior Level Thermal Spray Coating Senior Technician$70,352
Specialist Level Thermal Spray Coating Senior Technician$72,561
Expert Level Thermal Spray Coating Senior Technician$73,113
$67,534 0 yr
$68,049 < 2 yrs
$70,352 2-4 yrs
$72,561 5-8 yrs
$73,113 > 8 yrs
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What Am I Worth?

How Do Thermal Spray Coating Senior Technician Salaries Vary from State to State?

Your salary can change significantly depending on where you work. States with a higher cost of living and strong industrial sectors often pay more to attract Thermal Spray Coating Senior Technicians. For example, consider the average annual salaries in these key locations:

  • District of Columbia: $77,300.
  • California: $77,000.
  • Massachusetts: $76,000.

Top Paying Cities for Thermal Spray Coating Senior Technicians

Salaries can also vary between different cities. Major metropolitan areas or cities with a high demand for technicians often offer more competitive pay. Here are a few examples of average annual salaries in different U.S. cities:

  • San Jose: $88,100
  • San Francisco: $87,100
  • Oakland: $85,300

What Skills Can Increase a Thermal Spray Coating Senior Technician's Salary?

Demanded Skills for the Role:

  • Planning (Mentioned in 12.5% Job Postings): An act or process of making or carrying out plans. Establishment of goals, policies, and procedures for a social or economic unit city planning business planning.
  • Welding (Mentioned in 7.5% Job Postings): Welding is a fabrication or sculptural process that joins materials, usually metals or thermoplastics, by using high heat to melt the parts together and allowing them to cool causing fusion. Welding is distinct from lower temperature metal-joining techniques such as brazing and soldering, which do not melt the base metal. In addition to melting the base metal, a filler material is typically added to the joint to form a pool of molten material (the weld pool) that cools to form a joint that, based on weld configuration (butt, full penetration, fillet, etc.), can be stronger than the base material (parent metal). Pressure may also be used in conjunction with heat, or by itself, to produce a weld. Welding also requires a form of shield to protect the filler metals or melted metals from being contaminated or oxidized. Many different energy sources can be used for welding, including a gas flame (chemical), an electric arc (electrical), a laser, an electron beam, friction, and ultrasound. While often an industrial process, welding may be performed in many different environments, including in open air, under water, and in outer space. Welding is a hazardous undertaking and precautions are required to avoid burns, electric shock, vision damage, inhalation of poisonous gases and fumes, and exposure to intense ultraviolet radiation.
  • Environmental Safety (Mentioned in 5% Job Postings): Enforcing safety guidelines, policies, and practices to prevent workplace incidents while reducing environmental toxins and spillage.
See More Skills
Skills Demand Percentage
Planning 12.5%
Welding 7.5%
Environmental Safety 5%
What skills can make your compensation higher?
Mastering certain specialized skills can lead to a significant increase in pay. Here are examples of skills and the potential impact they can have on a Thermal Spray Coating Senior Technician's salary.
  • Team Development: Can increase your salary by up to 74%.
  • Initiative: Can increase your salary by up to 9%.
  • Lean: Can increase your salary by up to 8%.
Skill Salary Salary % Increase
Team Development
$121,452
74%
Initiative
$76,082
9%
Lean
$75,384
8%
Team Building
$75,384
8%
Reading Comprehension
$73,988
6%
Teamwork
$73,290
5%
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Thermal Spray Coating Senior Technician Salary by Company Size: Startups vs. Enterprise

Thermal Spray Coating Senior Technician salary potential scales significantly with company size. Data shows that Enterprise companies (5,000+ employees) pay the highest average salary at around $76,948. While startup companies pay approximate $65,092.

Thermal Spray Coating Senior Technician Salary by Company Size

Company Size Employees Average Salary
Startup1~50$65,092
Growth Stage51~500$68,836
Established501~5000$74,308
Enterprise5000+$76,948

Thermal Spray Coating Senior Technician Salary by Industry: Top Paying Sectors

For Thermal Spray Coating Senior Technician roles, the industry you choose can impact your earning potential by as much as 60% (the gap between the highest and lowest paying industries). Data shows that the highest-paying industry, Retail & Wholesale, offers compensation 30% above the average. Conversely, Thermal Spray Coating Senior Technician positions in MFG Durable typically offer lower base pay, as this sector often view Thermal Spray Coating Senior Technician as a support function rather than a direct revenue driver.

The top paying industry for a Thermal Spray Coating Senior Technician

Industry Sector Average Annual Salary Average Hourly Rate Pay vs.Avg
Retail & Wholesale$90,740$44.030%

Thermal Spray Coating Senior Technician Salary: Hourly Rate, Weekly Pay, and Monthly Pay

Understanding how a Thermal Spray Coating Senior Technician's annual salary breaks down can help with budgeting. Below, you can see the average hourly rate, weekly pay, and monthly pay for this role. Use the buttons to switch between different pay periods.

Last Updated on August 01, 2026

Thermal Spray Coating Senior Technician Salary Growth & Career Path

Promotions are the fastest way to increase your earnings. As a Thermal Spray Coating Senior Technician, you have the following paths for advancement. The table below compares the salary raises for common next-step roles. By comparing these figures, you can choose the career path that best meets your financial goals.

Thermal Spray Coating Senior Technician Salary Growth and Career Path
Next Step Role Estimate Salary Projected Raise
Plastic Injection Molding Operator III $56,700 -19%
Production Machine Operator III $51,600 -26%
General Machinist III $65,800 -6%
CNC Laser Machine Operator III $62,800 -10%

Salary Trends for Thermal Spray Coating Senior Technician

Salaries for a Thermal Spray Coating Senior Technician can change over time, reflecting shifts in market demand and the overall economy. The median salary increased from $42,067 in 2023 to around $42,104 in 2025, reflecting changes in demand, location, experience, and the wider economy. For a detailed analysis of Thermal Spray Coating Senior Technician salary trends, .

Average Annual Salary of Thermal Spray Coating Senior Technician Over Time

2022
$???
2023
$42,067
2024
$42,218
2025
$42,104
2026
$???
2027
$???
Year Average Annual Salary
2022
View More
2023 $42,067
2024 $42,218
2025 $42,104
2026
View More
2027
View More

Most common benefits for Thermal Spray Coating Senior Technician

Social Security
401(k)
Disability
Healthcare
Pension
Time Off (days)
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Common company salaries for Thermal Spray Coating Senior Technician

Here are companies hiring for Thermal Spray Coating Senior Technician and their salaries, click below for more details.

Find Your Next Thermal Spray Coating Senior Technician Job

Ready to take the next step in your career? Browse thousands of current Thermal Spray Coating Senior Technician job openings on our job board. Use the search bar below to find your perfect match.

United States
  • Confidential

    Columbus, OH

    Confidential | Columbus, OH

    Vice President, Payments Engineering. About the Company. Globally-recognized provider of corporate payment solutions. Industry. Financial Services. Type. P... more

    22 Days Ago

  • Confidential

    Columbus, OH

    Confidential | Columbus, OH

    Senior Vice President of Project Delivery. About the Company. A multi-billion-dollar construction organization with collaborative, servant-minded leadershi... more

    22 Days Ago

  • Confidential

    Columbus, OH

    Confidential | Columbus, OH

    Chief of Staff. About the Company. Innovative travel platform for booking & managing work trips. Industry. Computer Software. Type. Privately Held, VC-back... more

    22 Days Ago

  • McDonalds

    Columbus, OH

    McDonalds | Columbus, OH

    McDonald’s is seeking Crew Team Members to assist with daily restaurant operations including customer service, food preparation, and maintaining restaurant... more

    29 Days Ago

  • Amazon Flex

    Columbus, OH

    Amazon Flex | Columbus, OH

    Amazon Flex Delivery Drivers use their own vehicle to deliver Amazon packages to customers on scheduled delivery blocks. Drivers are responsible for pickin... more

    29 Days Ago

  • Confidential

    Columbus, OH

    Confidential | Columbus, OH

    Vice President, Commercial. About the Company. Globally-recognized manufacturer of packaging components & delivery systems for injectable drugs. Industry. ... more

    1 Month Ago

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FAQ about Thermal Spray Coating Senior Technician

1. What industry pays the highest salary for Thermal Spray Coating Senior Technician?

The Retail & Wholesale industry offers the highest average compensation for Thermal Spray Coating Senior Technician roles, with salaries approximately 30% above the market median.

2. What trade jobs make 100k a year?

While many trade jobs can lead to high earnings, positions like Construction Manager, Electrical Power-Line Installer, and HVAC Technician often offer salaries above $100k with experience. For example, a Thermal Spray Coating Senior Technician has a salary range from $62,200 to $70,700, showcasing the potential for growth in skilled trades.

3. How much does a spray insulation make?

A Thermal Spray Coating Senior Technician typically earns between $62,200 and $70,700 annually, with a median salary of $68,900. While some cities may offer higher salaries, this range reflects the general compensation for this role.

4. What is the salary of thermal spray coating?

The salary for a Thermal Spray Coating Senior Technician ranges from $62,200 to $70,700, with a mid-point of $68,900. This role requires expertise in performing complex setups and operations, including Plasma and HVOF spray techniques, ensuring high-quality execution of thermal spray processes.

5. Which tech job has highest salary?

The Thermal Spray Coating Senior Technician role offers a competitive salary range, with a minimum of $62,200, a mid-level salary of $68,900, and a maximum of $70,700. While there are many high-paying tech jobs, this position provides a solid income within the industry, reflecting the specialized skills required.

6. Can you make 300k a year in tech?

While some tech roles can exceed $300k annually, positions like Thermal Spray Coating Senior Technician typically offer salaries ranging from $62,200 to $70,700. High-paying tech jobs often include CTO, Principal Software Architect, and Data Scientist, especially in cities like San Francisco and NYC, where salaries can be significantly higher.

7. Can you make 300k a year in tech?

While tech jobs can reach impressive salaries, positions like Thermal Spray Coating Senior Technician typically offer a salary range between $62,200 and $70,700 annually. High-paying roles in tech, such as CTO or Principal Software Architect, can exceed $300k, especially in major cities like San Francisco and NYC.

Where Does Our Salary Data Come From?

Salary.com provides salary estimates, histograms, trends, and comparisons using data from employer job postings and third-party sources.

We offer detailed salary information across multiple percentiles for your reference. (Click here to learn Why the Salary Midpoint Formula Is Crucial for Achieving Pay Equity.)

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