Thermal Spray Operator Salary in the United States
How much does a Thermal Spray Operator make in the United States?
As of July 01, 2026, the average salary for a Thermal Spray Operator in the United States is $49,010 per year, which breaks down to an hourly rate of $24.
However, a Thermal Spray Operator's salary can vary significantly. Here’s a look at the typical salary range:
Top Earners (90th percentile): $56,193
Majority Range (25th-75th percentile): $44,970 to $52,770
Key Factors That Influence Thermal Spray Operator Salaries
A Thermal Spray Operator's salary isn't a fixed number.
It's shaped by several important factors.
Below, we'll explore how your years of experience, geographic location, and company size can directly affect your earning potential.
How Experience Level Affects Thermal Spray Operator Salaries?
Experience is a primary driver of a Thermal Spray Operator's salary.
As you build your skills and take on more complex tasks, your compensation generally increases.
Here's how the average salary grows at different career stages:
Entry-Level (less than 1 year): $48,286
Early Career (1-2 years): $49,010
Mid-Level (2-4 years): $50,245
Senior-Level (5-8 years): $50,413
Expert (over 8 years): $50,694
Levels
Salary
Entry Level Thermal Spray Operator
$48,286
Intermediate Level Thermal Spray Operator
$49,010
Senior Level Thermal Spray Operator
$50,245
Specialist Level Thermal Spray Operator
$50,413
Expert Level Thermal Spray Operator
$50,694
$48,2860 yr
$49,010< 2 yrs
$50,2452-4 yrs
$50,4135-8 yrs
$50,694> 8 yrs
View as Table
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What Am I Worth?
How Do Thermal Spray Operator Salaries Vary from State to State?
Your salary can change significantly depending on where you work.
States with a higher cost of living and strong industrial sectors
often pay more to attract Thermal Spray Operators.
For example, consider the average annual salaries in these key locations:
Salaries can also vary between different cities.
Major metropolitan areas or cities with a high demand for technicians often offer more competitive pay.
Here are a few examples of average annual salaries in different U.S. cities:
San Jose: $61,820
San Francisco: $61,140
Oakland: $59,850
San Jose, CA$61,820
San Francisco, CA$61,140
Oakland, CA$59,850
New York, NY$56,430
Paramus, NJ$55,750
Queens Village, NY$55,740
Passaic, NJ$55,700
Bergenfield, NJ$55,690
Stamford, CT$55,590
Huntington, NY$55,570
Newark, NJ$55,200
Bridgeport, CT$55,100
Vallejo, CA$55,000
New Brunswick, NJ$54,980
Petaluma, CA$54,950
Middlesex, NJ$54,860
Somerset, NJ$54,830
Santa Cruz, CA$54,760
Boston, MA$54,460
Monterey, CA$54,290
Seattle, WA$54,180
Santa Rosa, CA$54,170
Los Angeles, CA$54,160
Juneau, AK$54,030
Washington, DC$53,970
Orange, CA$53,800
Santa Ana, CA$53,670
Long Beach, CA$53,620
Anaheim, CA$53,610
Anchorage, AK$53,590
Santa Maria, CA$53,440
Everett, WA$53,430
Danbury, CT$53,260
Bremerton, WA$53,190
Tacoma, WA$53,010
New Suffolk, NY$53,010
Sacramento, CA$53,000
Santa Barbara, CA$52,940
Trenton, NJ$52,890
San Diego, CA$52,890
Brockton, MA$52,840
Fairbanks, AK$52,720
Lompoc, CA$52,590
Lowell, MA$52,550
Ventura, CA$52,540
Nashua, NH$52,530
Stockton, CA$52,530
Modesto, CA$52,170
Poughkeepsie, NY$52,060
Olympia, WA$51,970
Kennewick, WA$51,970
New Haven, CT$51,950
Lawrence, MA$51,770
Hartford, CT$51,720
Riverside, CA$51,710
New Bedford, MA$51,670
Richland, WA$51,670
Bakersfield, CA$51,600
San Bernardino, CA$51,580
New Britain, CT$51,570
Atlantic City, NJ$51,570
New London, CT$51,550
Norwich, CT$51,540
Portsmouth, NH$51,530
Boulder, CO$51,420
Portland, OR$51,360
Worcester, MA$51,350
Minneapolis, MN$51,200
Philadelphia, PA$51,130
Honolulu, HI$50,970
Saint Paul, MN$50,950
Vineland, NJ$50,940
Providence, RI$50,790
Chicago, IL$50,650
Bellingham, WA$50,590
Springfield, MA$50,550
Baltimore, MD$50,540
Chico, CA$50,420
Pittsfield, MA$50,280
Manchester, NH$50,190
Spokane, WA$49,970
Denver, CO$49,970
Albany, NY$49,740
Troy, NY$49,720
Nassau, NY$49,670
Schenectady, NY$49,620
Wilmington, DE$49,580
Burlington, VT$49,510
Salem, OR$49,490
Portland, ME$49,340
Yakima, WA$49,290
Rochester, MN$49,140
Reno, NV$49,110
Fresno, CA$49,110
Milwaukee, WI$49,070
Detroit, MI$49,020
Ann Arbor, MI$49,010
Allentown, PA$49,000
Colorado Springs, CO$48,920
Syracuse, NY$48,900
Carson City, NV$48,900
Houston, TX$48,830
Eugene, OR$48,800
Gary, IN$48,740
Springfield, OR$48,710
Bismarck, ND$48,700
Galveston, TX$48,660
Medford, OR$48,590
Fort Collins, CO$48,570
Concord, NH$48,540
Austin, TX$48,530
Mesa, AZ$48,430
Reading, PA$48,420
Phoenix, AZ$48,420
Dallas, TX$48,400
Saint Cloud, MN$48,350
Madison, WI$48,290
Utica, NY$48,160
Rochester, NY$48,080
Des Moines, IA$48,070
Raleigh, NC$48,070
Atlanta, GA$47,990
Battle Creek, MI$47,980
Salt Lake City, UT$47,970
Lancaster, PA$47,890
Harrisburg, PA$47,820
Kansas City, MO$47,770
Fort Worth, TX$47,760
Champaign, IL$47,760
Kansas City, KS$47,760
Columbus, OH$47,750
Boca Raton, FL$47,740
Pittsburgh, PA$47,720
Richmond, VA$47,700
Indianapolis, IN$47,690
Cleveland, OH$47,690
Las Vegas, NV$47,630
Cincinnati, OH$47,630
Petersburg, VA$47,550
Huntsville, AL$47,480
Lansing, MI$47,450
Lebanon, PA$47,440
Pueblo, CO$47,440
Appleton, WI$47,420
Buffalo, NY$47,400
Dayton, OH$47,390
Racine, WI$47,380
Charlotte, NC$47,370
Saint Louis, MO$47,360
York, PA$47,330
Elkhart, IN$47,330
Gastonia, NC$47,320
Billings, MT$47,310
Beaumont, TX$47,290
Lorain, OH$47,280
Benton Harbor, MI$47,270
Toledo, OH$47,260
Binghamton, NY$47,240
Rock Hill, SC$47,230
Rockford, IL$47,210
Springfield, IL$47,190
Elyria, OH$47,190
Fargo, ND$47,190
Flagstaff, AZ$47,150
Fort Lauderdale, FL$47,120
Duluth, MN$47,090
Miami, FL$47,090
Cheyenne, WY$47,060
Grand Forks, ND$47,060
Bangor, ME$46,950
Cedar Rapids, IA$46,900
Durham, NC$46,880
Louisville, KY$46,870
Grand Rapids, MI$46,860
Hialeah, FL$46,860
Casper, WY$46,790
Scranton, PA$46,730
New Orleans, LA$46,720
Virginia Beach, VA$46,710
Akron, OH$46,690
Peoria, IL$46,620
Sarasota, FL$46,610
Nashville, TN$46,580
Omaha, NE$46,580
Green Bay, WI$46,580
Baton Rouge, LA$46,550
Charleston, SC$46,540
Jamestown, NY$46,520
Davenport, IA$46,520
Tucson, AZ$46,490
Saint Petersburg, FL$46,470
Tampa, FL$46,460
Evansville, IN$46,430
Port Arthur, TX$46,430
Bradenton, FL$46,410
Santa Fe, NM$46,320
Orlando, FL$46,230
Clearwater, FL$46,220
Canton, OH$46,110
La Crosse, WI$46,110
Albuquerque, NM$46,080
Newport News, VA$46,080
High Point, NC$46,060
Ogden, UT$46,040
Corpus Christi, TX$46,000
Norfolk, VA$45,980
Laramie, WY$45,980
Rock Island, IL$45,950
Saginaw, MI$45,940
Jacksonville, FL$45,930
Salisbury, NC$45,920
Boise, ID$45,910
Moline, IL$45,890
Fort Myers, FL$45,870
Memphis, TN$45,860
Tulsa, OK$45,840
Waterloo, IA$45,810
Spartanburg, SC$45,760
Lincoln, NE$45,740
Fort Wayne, IN$45,730
Provo, UT$45,720
Cedar Falls, IA$45,660
San Antonio, TX$45,640
Greensboro, NC$45,620
South Bend, IN$45,620
Savannah, GA$45,560
Muskegon, MI$45,540
Birmingham, AL$45,540
Winston Salem, NC$45,520
Lake Charles, LA$45,400
Anderson, IN$45,390
Lexington, KY$45,370
Augusta, GA$45,360
Greenville, SC$45,360
Lima, OH$45,320
Wichita, KS$45,310
Tuscaloosa, AL$45,310
Columbia, SC$45,270
Springfield, OH$45,260
Asheville, NC$45,180
Bloomington, IN$45,150
Knoxville, TN$44,970
Shreveport, LA$44,970
Wilmington, NC$44,900
Roanoke, VA$44,900
Topeka, KS$44,810
Frankfort, KY$44,810
Oklahoma City, OK$44,770
Chillicothe, OH$44,760
Longview, TX$44,750
Melbourne, FL$44,750
Sioux Falls, SD$44,670
Mobile, AL$44,660
Terre Haute, IN$44,640
Altoona, PA$44,610
Amarillo, TX$44,580
Killeen, TX$44,560
Fayetteville, AR$44,520
Chattanooga, TN$44,510
Sioux City, IA$44,470
Idaho Falls, ID$44,460
Lynchburg, VA$44,420
Gainesville, FL$44,350
Portsmouth, OH$44,330
Little Rock, AR$44,320
Lafayette, LA$44,300
Youngstown, OH$44,300
Clarksville, TN$44,270
Daytona Beach, FL$44,270
Pensacola, FL$44,260
Temple, TX$44,260
Hopkinsville, KY$44,110
Erie, PA$44,100
Florence, SC$44,080
Charleston, WV$44,010
Great Falls, MT$43,980
Macon, GA$43,910
Tallahassee, FL$43,910
Fayetteville, NC$43,900
Waco, TX$43,890
Helena, MT$43,850
Pine Bluff, AR$43,830
Vincennes, IN$43,770
Lubbock, TX$43,760
Alamogordo, NM$43,730
Twin Falls, ID$43,680
Rapid City, SD$43,670
Huntington, WV$43,580
Jackson, MS$43,580
Greenville, MS$43,570
Parkersburg, WV$43,520
Montgomery, AL$43,520
Wichita Falls, TX$43,470
Springfield, MO$43,470
Biloxi, MS$43,440
Monroe, LA$43,390
Johnstown, PA$43,360
Sumter, SC$43,340
Columbus, GA$43,330
Pascagoula, MS$43,240
Abilene, TX$43,240
Kingsport, TN$43,110
Albany, GA$43,110
Gulfport, MS$43,100
Alexandria, LA$42,940
Fort Smith, AR$42,810
El Paso, TX$42,680
Las Cruces, NM$42,460
Harlingen, TX$42,340
Pocatello, ID$42,330
Florence, AL$42,270
Brownsville, TX$42,260
Mcallen, TX$42,150
Dothan, AL$42,080
Columbus, MS$41,790
Altus, OK$41,560
Lawton, OK$41,470
Pierre, SD$41,300
What Skills Can Increase a Thermal Spray Operator's Salary?
Demanded Skills for the Role:
Commitment (Mentioned in 13.43% Job Postings): An agreement or pledge to do something in the future a commitment to improve conditions at the prison especially : an engagement to assume a financial obligation at a future date.
Tendering (Mentioned in 2.45% Job Postings): Tendering is the process by which an organisation who is in need of goods/services invites other parties to submit a proposal or bid to provide these goods/services.
Business Model (Mentioned in 1.67% Job Postings): The term business model refers to a company's plan for making a profit. It identifies the products or services the business plans to sell, its identified target market, and any anticipated expenses.
See More Skills
Skills
Demand Percentage
Commitment
13.43%
Tendering
2.45%
Business Model
1.67%
What skills can make your compensation higher?
Mastering certain specialized skills can lead to a significant increase in pay.
Here are examples of skills and the potential impact they can have on a Thermal Spray Operator's salary.
Business Acumen: Can increase your salary by up to 24%.
Verbal Communication: Can increase your salary by up to 20%.
Business Model: Can increase your salary by up to 16%.
Skill
Salary
Salary % Increase
Business Acumen
$60,772
24%
Verbal Communication
$58,812
20%
Business Model
$56,852
16%
Analysis
$55,871
14%
Initiative
$55,381
13%
Decision Making
$54,891
12%
Get Latest Data
Thermal Spray Operator Salary by Company Size: Startups vs. Enterprise
Thermal Spray Operator salary potential scales significantly with company size.
Data shows that Enterprise companies (5,000+ employees) pay the highest average salary at around $53,947.
While startup companies pay approximate $45,619.
Thermal Spray Operator Salary by Company Size
Company Size
Employees
Average Salary
Startup
1~50
$45,619
Growth Stage
51~500
$48,244
Established
501~5000
$52,095
Enterprise
5000+
$53,947
Thermal Spray Operator Salary by Industry: Top Paying Sectors
For Thermal Spray Operator roles, the industry you choose can impact your earning potential
by as much as 80% (the gap between the highest and lowest paying industries).
Data shows that the highest-paying industry, Retail & Wholesale,
offers compensation 30% above the average. Conversely,
Thermal Spray Operator positions in MFG Durable typically offer lower base pay,
as this sector often view Thermal Spray Operator as a support function rather than a direct revenue driver.
The top paying industries for a Thermal Spray Operator
Understanding how a Thermal Spray Operator's annual salary breaks down can help with budgeting.
Below, you can see the average hourly rate, weekly pay, and monthly pay for this role.
Use the buttons to switch between different pay periods.
Hourly
Monthly
Weekly
Yearly
Table View
Last Updated on July 01, 2026
$44,970
Average$49,010/year
$52,770
$3,748
Average$4,084/month
$4,398
$865
Average$943/week
$1,015
$22
Average$24/hour
$25
Annual Salary
Monthly Pay
Weekly Pay
Hourly Wage
75th Percentile
$52,770
$4,398
$1,015
$25
Average
$49,010
$4,084
$943
$24
25th Percentile
$44,970
$3,748
$865
$22
Thermal Spray Operator Salary Growth & Career Path
Promotions are the fastest way to increase your earnings.
As a Thermal Spray Operator, you have the following paths for advancement.
The table below compares the salary raises for common next-step roles.
By comparing these figures, you can choose the career path that best meets your financial goals.
Thermal Spray Operator Salary Growth and Career Path
Next Step Role
Estimate Salary
Projected Raise
Extruder Operator II
$54,600
11%
Plastic Injection Molding Operator II
$48,600
-1%
Intermediate Machine Operator
$45,500
-7%
Milling Machine Technician II
$46,900
-4%
Salaries of jobs related to Thermal Spray Operator
Salaries for a Thermal Spray Operator can change over time,
reflecting shifts in market demand and the overall economy.
The median salary decreased from $38,256 in 2023
to around $37,727 in 2025,
reflecting changes in demand, location, experience, and the wider economy.
For a detailed analysis of Thermal Spray Operator salary trends,
.
Average Annual Salary of Thermal Spray Operator Over Time
2022
$???
2023
$38,256
2024
$37,980
2025
$37,727
2026
$???
2027
$???
Year
Average Annual Salary
2022
View More
2023
$38,256
2024
$37,980
2025
$37,727
2026
View More
2027
View More
Most common benefits for Thermal Spray Operator
Social Security
401(k)
Disability
Healthcare
Pension
Time Off (days)
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Common company salaries for Thermal Spray Operator
Here are companies hiring for Thermal Spray Operator and their salaries, click below for more details.
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Where Does Our Salary Data Come From?
Salary.com provides salary estimates, histograms, trends, and comparisons using data from employer job postings and third-party sources.
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