Heat Exchanger Application Engineer
Job Posting for Heat Exchanger Application Engineer at Hanon Systems
The selected candidate will be responsible for developing heat exchangers for various applications while meeting all customer specifications and program deliverables
Primary Responsibilities:
- Understand customer specifications and assure compliance of the application designs
- Apply APQP to the application (i.e DFMEA, SCIF, DFM/A, DVP&R, Dim/Tol analysis, proto Control Plan)
- Select materials aligned with Materials Engineering, Purchasing, and manufacturing strategies
- Develop and maintain prototype and production Bill of Materials
- Lead Design and Release (D&R) Development in a phase-gate process
- Develop Design Validation Test Plans
- Lead and organize prototype materials and processing, creating development test parts
- Evaluate prototype tooling cost & timing from external or intra-company sources
- Direct prototype dimensional and quality controls
- Provide direction to CAD, CAE/CFD and test personnel
- Lead and organize validation testing per DV plan
- Qualify heat exchangers per customer or Hanon requirements
- Assess testing results and apply design and/or prototype quality countermeasures as necessary
- Report application design changes and lessons learned to core engineering
- Release and sign-off of drawings ensuring drawings align with corporate design standards
- Execute and document all required product design corporate deliverables
- Interface frequently with global PD, Manufacturing and Program Management activities
- Interface with customers (internal and external)
- Support cost reduction initiatives and product launches
Years of Experience:
- 0-5 years related experience preferred
Education:
- Bachelor of Science in Engineering required; Mechanical Engineering preferred
Desired Competencies, Experience, & Qualifications:
- Understanding of heat transfer, fluids flow, materials, and structural principles
- Demonstrated problem solving skills
- Experience in project planning and management
- Able to interpret CFD and CAE/FEA results and utilize to optimize component design
- Experience in quality disciplines such as DFMEA, SCIFS, etc
- Ability to conduct Technical Design Reviews according to industry disciplines
- Demonstrated ability to design, develop, test, and launch heat exchangers or related assemblies
- Experience in design of brazed aluminum assemblies and formed aluminum components
- Proven proficiency in Microsoft Word, Excel, PowerPoint
- Close work with lab on the test set-up, execution, and reports
Special Requirements:
- Travel required to suppliers, customers, and corporate manufacturing plants; international as required. Overtime may be required during some time periods
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Salary.com Estimation for Heat Exchanger Application Engineer in Novi, MI
$74,507 to $94,940
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