What are the responsibilities and job description for the Chemical Operator position at Keystone Industries?
Position Overview and Expectations
The Chemical Operator receives assignments from area Supervisors, Shift Supervisors, Process Engineer and/or Department Manager via notes in the logs, other written correspondence or personally. Work will also be reviewed and approved by this same group. S/he has high standards regarding quality and maximizing productivity.
Available Shifts:
2nd – 3:00 pm – 11:30 pm, M-F
3rd – 11:00 pm – 7:30 am, Sun-Th
Essential Functions
- Read batch cards and record all information required, both written and electronically within the ERP systems
- Safely handle and transfer flammable/combustible materials
- Measure amounts of products or weights of filled containers to ensure conformance to specifications
- Mix ingredients according to specified procedures and formulas
- Operate various pieces of process equipment related to the specific job function such as batch tanks, blenders, pumps, compressors, etc.
- Observes production and monitors equipment to ensure safe and efficient operation
- Routinely works from formulas, charts, tables, and schedules.
- Reads gauges and charts and records all data/work in required log(s)
- Monitor and control temperatures
- Monitor and control rotating equipment
- Monitor and control pressures
- Measure mass
- Monitor and control mass/volumetric flow
- Follows Standard Operating Procedures and work instructions
- Responsible for maintaining proper records to avoid efficiency losses and cross-contamination of other products
- Responds quickly to process upsets to prevent production and quality losses, safety hazards, and OSHA-EPA violations
- Completes batch paperwork and maintains accurate inventory through cycle counts and proper electronic and physical transactions
- Collects “in-process” samples for quality control testing
- Understands how process variables affect product quality; identify and correct situations which may lower product quality
- Cleaning of processing equipment, including lines, parts and vessels/tanks, etc.
- Performs routine inspection of equipment, such as pumps, mixers, agitators, compressors, etc. and record data as required
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- Using hand tools, trouble-shoots and performs minor repairs on specific machines
- Replaces damaged or worn parts such as changing filters and other minor maintenance task as needed/requested
- Prepares equipment for maintenance following company established procedures
- Reports any mechanical issues immediately to Supervisor
- Understands and routinely practices cGMP, FDA and Environmental, Health and Safety Regulations
- Safely operates overhead equipment such as jib and bridge cranes
- Maintains good attendance and covers for others in their absence
- Additional duties/ad hoc projects as assigned/requested by management
Qualifications
- Minimum 18 years of age
- Fluent with the English language
- Ability to understand and follow procedures/directions both written and verbal
- Ability to effectively communicate both verbally and in writing
- Ability to work mandatory overtime as required
- Math skills – Ability to convert lbs., grams, kilos, ounces, liters, etc… utilizing basic math skills
- Basic computer user skills
- Basic knowledge working with MS Office (Word, Excel, PP, Outlook)
- Good interpersonal skills
- Organized and high attention to detail
- Ability to operate basic hand tools
- Chemical operator experience – 0 to 2 years
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Forklift experience – 0 to 2 years