Process Engineer

At LuxWall, we pride ourselves on innovation and excellence in our industry. We are committed to optimizing our processes to deliver high-quality products and services to our customers. We are currently seeking a skilled and motivated Process Engineer to join our team and drive continuous improvement in our operations.

LuxWall is focused on the product development, scaling and commercializing of innovative glass products and solutions for the built environment. LuxWall’s transparent insulation technology, Enthermal Glass, provides a step change in energy performance by significantly reducing convective, conductive, and radiative heat gain and heat loss in buildings. Acting as a transparent thermos bottle for building, LuxWall has the potential to reduce global carbon emissions by more than 0.5 gigaton per year with mass adoption. Enthermal Glass will forever change the way buildings are designed and constructed for the future sustainability of our plant.

Role Overview:

The Process Engineer will play a critical role in analyzing, designing, and optimizing production processes to enhance efficiency, reduce waste, and improve product quality to LuxWall’s R&D and Factory Manufacturing lines. This position requires a strong analytical mindset, attention to detail, and a passion for problem-solving.

Key Responsibilities:

• Process Analysis: Evaluate current manufacturing processes to identify areas for improvement and optimization.
• Process Design: Develop and implement new manufacturing processes and techniques to enhance productivity and quality.
• Continuous Improvement: Lead continuous improvement initiatives using methodologies such as Lean, Six Sigma, and Kaizen.
• Data Analysis: Collect and analyze process data to identify trends, variances, and opportunities for improvement.
• Quality Control: Ensure that all processes comply with quality standards and regulations.
• Cost Reduction: Identify and implement cost-saving measures without compromising product quality.
• External Contractors: Lead mechanical and electrical contractors to install necessary equipment in a safe manner and have appropriate engineering controls to ensure safe operation.
• Collaboration: Work closely with cross-functional teams, including production, quality, and maintenance, to ensure seamless process integration.
• Documentation: Maintain detailed documentation of process changes, improvements, work instructions, and standard operating procedures (SOPs) to support ISO and IATF.
• Training: Provide training and support to production staff on new processes and improvements.

Required Skills and Qualifications:

• Educational Background: Bachelor’s degree in Chemical Engineering, Mechanical Engineering, Industrial Engineering, Physical Science or Engineering Technology Degree.
• Experience: Minimum of 5 years of experience in process engineering or a related role in a manufacturing environment.
• Technical Skills: Proficiency in process simulation software and statistical analysis tools. Experience with 2D or 3D design software, a plus. Ability to read and interpret engineering MEP drawings. Extensive experience formulating and managing project schedules using WBS and Gantt charts.
• Structural Knowledge: Knowledge of building codes, laws and regulations.
• Analytical Abilities: Strong analytical and problem-solving skills with a data-driven approach.
• Project Management: Experience in managing process improvement projects from inception to completion.
• Quality Focus: In-depth knowledge of quality control principles and practices.
• Communication Skills: Excellent verbal and written communication skills, with the ability to convey technical information clearly.
• Certifications: Six Sigma certification (Green Belt or Black Belt) is highly desirable.
• Attention to Detail: High level of attention to detail and accuracy in all tasks.
• Team Player: Ability to work effectively in a team-oriented environment and collaborate with cross-functional teams.
• Glass Experience: Experience working with glass, coatings, fabricated glass and glass systems, a plus.

Work Environment

• 75% Plant floor (PPE required)
• Requires working in a fast-paced manufacturing environment with exposure to machinery, chemicals, and varying temperatures and noise levels.
• Constant communication with employees, peers and management
• Overtime as required
• Frequent requirement of handling heavy equipment (operation)
• Frequent need to give concentrated attention to surroundings

Physical Demands

• Standing and Walking: The role requires standing and walking for extended periods, up to 8-12 hours per shift, depending on production demands.
• Lifting and Carrying: Must be able to lift and carry objects weighing up to [weight, e.g., 50 lbs.] regularly throughout the shift. Occasional lifting of heavier items may be required with assistance.
• Bending, Stooping, and Crouching: Frequent bending, stooping, crouching, and reaching are necessary to perform tasks such as machine operation, product assembly, and maintenance.
• Pushing and Pulling: The position involves pushing and pulling carts, tools, and materials weighing up to [weight, e.g., 100 lbs.], either manually or using appropriate equipment.
• Manual Dexterity: The ability to use hands and fingers to handle, control, or feel objects, tools, or controls with precision is required for operating machinery, assembling products, and performing maintenance.
• Climbing: Occasional climbing of ladders or steps to access equipment or storage areas may be required.
• Vision and Hearing: Adequate vision is necessary to read and interpret technical documents, operate equipment, and inspect products for quality. Adequate hearing is required to communicate effectively in a noisy environment and to be aware of machinery sounds for safety.
• Repetitive Motions: This job may involve repetitive hand, wrist, and arm motions during tasks such as assembling parts, operating equipment, or packaging products.
• Environmental Conditions: The role may require working in varying temperatures, including cold storage areas or areas where heat from machinery is present. Exposure to dust, chemicals, fumes, and loud noises is common in manufacturing environments, and appropriate personal protective equipment (PPE) must be worn.
• Physical Stamina: The job requires maintaining high energy levels and physical stamina to keep up with the pace of production and meet performance targets

LuxWall, Inc. is an Equal Opportunity Employer. We do not discriminate based on race, color, religion, sex, sexual orientation, gender identity, national origin, disability, age, veteran status, or any other legally protected characteristics. All employment decisions are based on qualifications, merit, and business needs.

What We Offer:

• Competitive Salary: Based on experience and qualifications.
• Benefits Package: Comprehensive benefits including health insurance, 401K, stock options, and paid time off.
• Professional Development: Opportunities for training, certification, and career advancement.
• Innovative Environment: Work with cutting-edge automation technology and processes.
• Supportive Culture: A collaborative and inclusive work environment that values diversity.

How to Apply:

If you are a skilled Process Engineer looking to make a significant impact, we would love to hear from you. Please send your resume and a cover letter to talent@luxwall.com or apply through our website at Luxwall.com.