Manufacturing Technician (Pharma/Biotech)

Systems Ally
Fort Washington, PA Contractor
POSTED ON 5/18/2024

Ramsay Testing Onsite is Required for these roles! Testing onsite is typically every Tuesday in Fort Washington, PA

Information about shifts and hours:

12 hour day shift
6 am to 6:30 pm for processing
6:15 am to 6:45 pm for packaging

12-hour night shift
6 pm to 6:30 am for processing
6:15 pm to 6:45 pm for packaging

The schedule for all groups is a 2-2-3-2-2-3 rotation
- Two days on, Two days off, Three days on, Two days off, Two days on, Three days off

Every other weekend the work over the first 3 days, every other weekend is 3 days off

Manufacturing Contract Associate I (PROCESSING and PACKAGING) (3 Day Shift / 3 Night Shift)

  • Under moderate supervision, perform all responsibilities necessary to operate, troubleshoot, set up, adjust, repair and maintain equipment and execute the manufacturing processes.
  • Perform a variety of tasks including but not limited to process execution and monitoring to assure product quality and manufacturing throughput.
  • Perform routine cleaning, housekeeping and non-routine maintenance with adherence to all safety, environmental and quality policies and procedures.
  • This role will also move material and product to and from work centers within the manufacturing site.

Responsibilities:

Under limited supervision and in accordance with all applicable federal, state and local

laws/regulations, the Companies’ policies, procedures and guidelines, this position:

Ensure quality and compliance in all my actions by:

  • Attend GMP training on the schedule designated for my role and as appropriate for my role
  • Adhere to strict compliance with procedures applicable to my role.
  • Exercise the highest level of integrity in the tasks that I perform
  • Work with the team to ensure all aspects of the business remain compliant and in an audit ready state
  • In a timely and prompt manner, identify report and seek correction for deviations noted in my workplace.
  • Embrace a behavior of employee involvement and commitment to doing the job right the first time
  • Material Handling, Staging, Order, Return and Good Receipt
  • Perform a combination of manual tasks including but not limited to feeding, dispensing, charging, mixing, sorting, inspecting, assembling, and picking.
  • Execute the manufacturing and packaging operation with an adequate supply of components using mechanical apparatus, automated equipment and manual processes.
  • Accurately complete paperwork and electronic transactions for all documentation requirements including but not limited to SAP transactions, batch record steps and paper and electronic logbooks.
  • Perform the final checks and verifications for operations as indicated in the batch records and SOPs
  • Order and receive material and perform the required identification and use ( i.e. RFI system and basic SAP)
  • Operate forklift, manual and motorized pallet jacks. Maintain proper inventory levels of clean tools including ancillary equipment, pallets and containers.
  • Manage the removal of waste and execute equipment cleaning and housekeeping operations in accordance to policies and procedures.
  • Partner with supervision to ensure daily requirements are met.
  • Dispensing, Compounding, Mixing, and Packaging
  • Provide communication for product quality impact in case of deviations and provide the proper escalation to direct supervisor.
  • Manufacturing first line operation SME in deviation events and product quality assessments.
  • Able to read and apply instruction from paper or electronic batch record. Using basic knowledge of mathematics and simple chemistry, measure or weigh required quantities of raw materials.
  • This may include the calculation to adjust dispensed quantity based on material potency as per batch record and SOP directives.
  • Accurately document quantities dispensed and charged.
  • Coordinate with engineering and management to validate new equipment, tooling, system controls, and validate new product codes.
  • Support numerous production line activities such as line tests, qualifications, validation, and improvements.
  • Drive OEE including the identification of opportunities to improve production and efficiency in a compliant safe manner.
  • Complete other ad-hoc tasks as required.

Equipment Cleaning

  • Load, operate and unload the automated washers as per procedures.
  • Disassemble/assemble equipment to facilitate cleaning.
  • Perform manual cleaning of ancillary equipment, room/suite, bulk truck sampling device, packaging line, and transfer equipment.
  • Utilize control system to clean major equipment (CIP/COP).
  • Complete visual verification of cleaning and document these steps in the appropriate system.

Housekeeping

  • Perform general housekeeping activities at the expected level to comply with cGMP and EHS requirements.
  • Perform periodic cleaning to maintain room/zone requirement as per applicable procedures.
  • Document cleaning as required in the appropriate system.
  • IPC Testing and Samples
  • Checks, samples, test material and in process product controls using basic knowledge of chemistry, mathematics and makes adjustments according to the validation parameters for the specific product and process.
  • Provide first line of assessment for product quality impact in case of deviation and provide the proper escalation to direct supervisor.
  • Primary Manufacturing first line operation SME in deviation event and product quality assessment
  • Report deviations and escalate to supervision. Support deviation and non-conformance investigations.
  • Perform required check/sampling and testing as per batch record and SOP directives

Computerized Systems Knowledge

  • Trained to the role in which you are assigned as required for your job function in the applicable systems
  • Utilize MS office and other systems to improve business effectiveness
  • Working knowledge of ERP and MES systems.

Product Knowledge

  • Have knowledge of the product family, product size and put-up, product critical characteristics (i.e. color, viscosity) and basic understanding and knowledge of the product composition (i.e. active, excipient, components, etc.).
  • Have an understanding of the critical parameters associated with all processing steps.

Training

  • Partner with the training department to create training materials.
  • Participate in all trainings
  • Ensure all training is completed on time

Investigations

  • Assist in gathering and compiling information.
  • Participate in investigations. Compliance- Safety, GMP, Facilities
  • Lead areas in ensuring all operations are done in a compliant and safe manner.
  • Assist in coordination efforts in case of emergency, as appropriate - spill, fire etc.
  • Take necessary action to eliminate and immediately address safety hazards.
  • Communicate any observed unsafe behaviors immediately.
  • Understand the safety concerns and promote a safety conscious culture within their job function.
  • Wear the appropriate PPE when working in manufacturing and other hazardous working
  • environments and advocate standards of safety.
  • Contribute to and attend all EHS programs as assigned.
  • Promptly communicate deficiencies to management.
  • Maintain facility in good working condition.
  • Works with team to ensure all aspects of business remain compliant.
  • Attending GMP training on the schedule designated for the role.
  • Adhering to strict compliance with procedures according to the roles and responsibilities.
  • In a timely and prompt manner, identify report and seek correction for deviation noted in the workplace.

Documentation Management

  • Escalate document errors to supervision for correction or update.
  • Perform/assist in the completion, review and documentation of the manufacturing and processes steps as per the batch record and SOP directives.
  • Always follow GMP documentation requirements.
  • Document all activities GMP requirements.

Leadership

  • Assist management through change and transformation.
  • Attend meetings as the manufacturing representative as needed.
  • Exhibits and lives core values and behaviors.
  • Continuously demonstrates all Global Leadership Profile values. Expectations of a Global Leadership
  • Profile leader: fairness, honesty, consistent and ethical behaviors, empathy, and people skills.
  • Contributes and supports an environment that fosters diversity and inclusion.
  • Contributes to a climate of open communication, engagement and ownership within team.
  • Provide feedback to site management.
  • Builds working relationships.
  • Supports strategic and tactical plans in alignment with site’s mission and plans.

Requirements: (List types of requirements and typical years required)

Education:

  • High school diploma/secondary education or equivalent and/or associates degree or Bachelor's degree.

Experience:

  • 2-4 years of experience in a manufacturing environment, Pharmaceutical/GMP experience preferred.

Physical Demands:

Candidates must be able to meet the physical demand of that this position requires:

  • continuous lifting and/or moving from 5 to 25lbs. weight material, and frequent lifting or moving average
  • (25-50 lbs) weight material.
  • Knowledge, Skills and Abilities: Must have a proven ability to interact with other operators, management,
  • and groups inside and outside of Manufacturing. Candidates must have a basic working knowledge of Microsoft
  • Word and Excel.

Job Type: Contract

Pay: $21.37 - $23.00 per hour

Benefits:

  • 401(k)
  • 401(k) matching
  • Dental insurance
  • Health insurance
  • Life insurance
  • Paid time off
  • Vision insurance

Schedule:

  • 8 hour shift
  • Day shift
  • Monday to Friday
  • Night shift

Education:

  • High school or equivalent (Preferred)

Experience:

  • manufacturing technician: 3 years (Preferred)
  • CGMP: 3 years (Preferred)
  • pharma or biotech industry: 2 years (Preferred)

Ability to Commute:

  • Fort Washington, PA 19034 (Required)

Work Location: In person

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