What are the responsibilities and job description for the Maintenance (Night Shift) position at Winzeler Stamping Company?
Position Summary
Under limited guidance follows established procedures in the most efficient manner to safely ensure all equipment is functioning properly to successfully produce a quality part that ultimately results in total customer satisfaction.
The Maintenance employee will be required to support multiple projects and work with cross-functional teams to achieve total customer satisfaction and in an effort to continue the ISO 9001 Certification by meeting quality standards and procedures.
Job Functions
§ Communicates and works with Maintenance Supervisor and Production Supervisors when equipment repairs are needed to develop and maintain a level production schedule that will meet customer requirements, higher inventory turns, lead time and earned hours
§ Completes preventative maintenance for all equipment, including inspection of ram and gib clearance on manufacturing machines and equipment
§ Troubleshoots and repairs machines, equipment, and facility including but not limited to mechanical, electrical, pneumatic and hydraulic systems
§ Responsible for various maintenance duties, including threading and fitting of pipe systems, programmable controller operations, welding, and mechanical fabrication
§ Responsible for die protection and safe installation and repair
§ Assists the immediate supervisor in assessing maintenance equipment needs and providing solutions to improve department efficiencies and reduce costs
§ Responsible for installation and electrical and/or pneumatic hook up of new equipment
§ Assists the immediate supervisor in the development and achievement of departmental goals and objectives that support Company goals and objectives
§ Responsible for knowledge of ISO 9001 procedures that affect work area
§ Responsible for all quality requirements for each job performed and strives to perform at 100% labor efficiency.
§ Follows all safety requirements and rules
§ Maintains a clean and safe work area
§ Assists immediate supervisor in the training of coworkers
§ Responsible for knowledge of ISO 9001 procedures that affect work area
§ Responsible for eliminating waste, recommending solutions, problem solving and cost reduction ideas
§ Creates a culture of open communication, trust, continuous improvement and performance with internal and external customers
§ ISO 9001 support
§ Performs other duties as assigned
Outcomes
§ Manufacturing equipment and machines in working order
§ Have key replacement parts in stock
§ Equipment repair costs reduction
§ Reduction in downtime due to non-scheduled maintenance
§ On-time PM’s
§ ISO 9001 certification
§ Cost reduction and improvement goals met
Measures
§ PM’s completed on-time
§ Machine downtime
§ Maintenance objectives for the year-completed on-time
Minimum Requirements
§ High school diploma or GED
§ Minimum 2 year degree or certificate in Electrical/Mechanical or equivalent work experience
§ 1 to 3 years’ experience in Maintenance
§ Attend work on a consistent basis and during the assigned scheduled working hours
§ Ability to read blueprints
§ Must have a working knowledge of pneumatic, hydraulic and electrical power sources along with a mechanical aptitude
§ Must be familiar with various types of metal forming and machining equipment
§ Strong interpersonal skills, including verbal and written communication
§ Strong problem solving skills
§ Results oriented
§ Ability to read, understand and write in English
§ Ability to understand and follow oral instructions given in English
§ Moderate to heavy physical effort required in performing normal job duties, with part-time normal and part-time concentrated attention and coordination required for normal job duties
Physical Effort
Tools Percent of Time 95%
Equipment Percent of Time 90%
Machinery Percent of Time 85%
Materials Weight Weight Estimated: 0-60 Lbs.
Position
Standing Percent of Time 80%
Walking Percent of Time 60%
Lifting Percent of Time 35%
Climbing Percent of Time 30%
Pulling Percent of Time 20%
Pushing Percent of Time 15%
Cramped or Confined Space Percent of Time 10%
Sitting Percent of Time 20%
Condition
Dirt Percent of Time 10%
Heat Percent of Time 85%
Fumes Percent of Time 20%
Smoke Percent of Time 5%
Water Percent of Time 5%
Noise Percent of Time 90%
Vibration Percent of Time 25%
Grease and Oil Percent of Time 75%
Dust and Shaving Percent of Time 60%
Office Environment Percent of Time 10%
Physical Requirements and Essential Job Functions
Stand Constantly (67-100%)
Walk Constantly (67-100%)
Sit Occasionally (0-33%)
Lifting, carrying, pushing, and pulling
Less than 10 Lbs. Constantly (67-100%)
10-25 Lbs. Frequently (34-66%)
25-50 Lbs. Occasionally (0-33%)
More than 50 Lbs. Occasionally (0-33%)
Climbing Frequently (34-66%)
Bend and twist (from Hips to Waist) Frequently (34-66%)
Kneel Frequently (34-66%)
Reach Frequently (34-66%)
Finger dexterity-pinching, grasping, handling Constantly (67-100%)
Vision Constantly (67-100%)
Depth perception Constantly (67-100%)
Color vision Frequently (34-66%)
Hand/ eye/ foot coordination Constantly (67-100%)
Indoor work Constantly (67-100%)
Cold and hot temperature Frequently (34-66%)
Humid and wet conditions Occasionally (0-33%)
Other Essential Jon Functions
Social and interpersonal communication skills Constantly (67-100%)
Written communication Frequently (34-66%)
Problem solving Constantly (67-100%)
Skills of persuasion Frequently (34-66%)
Multiple task and setting priorities Constantly (67-100%)
Reasoning and judgment Constantly (67-100%)
Decision making (on related task only) Constantly (67-100%)
Supervisory skills Occasionally (0-33%)
Initiative Constantly (67-100%)
Detail and accuracy Constantly (67-100%)
Adaptability Constantly (67-100%)
Creativity Constantly (67-100%)
Alertness Constantly (67-100%)
Reading requirements (English and math) Constantly (67-100%)
Research Occasionally (0-33%)
Organization and planning Frequently (34-66%)
Memory Frequently (34-66%)
Timeliness and requires pace Constantly (67-100%)
Job Type: Full-time
Pay: From $21.00 per hour
Benefits:
- 401(k)
- 401(k) matching
- Dental insurance
- Health insurance
- Health savings account
- Paid time off
- Referral program
- Tuition reimbursement
- Vision insurance
Schedule:
- 10 hour shift
- Monday to Friday
- Night shift
- Overtime
Supplemental Pay:
- Bonus pay
Education:
- High school or equivalent (Preferred)
Experience:
- Mechanical knowledge: 1 year (Preferred)
Work Location: One location